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IAC Assessment: AM0060
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IAC Assessment: AM0060
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IAC Center Texas A&M, College Station
Assessment Year 1989
Principal Product STEEL CASING AND TUBING
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $5,000,000-$10,000,000
# of Employees 69
Plant Area (Sq.Ft.) 0
Annual Production 6,600 Tons
Production Hrs. Annual 4,144
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $301,358 6,276,671 kWh $0.05
Natural Gas $562,325 178,887 MMBtu $3.14
TOTAL ENERGY COSTS $863,683
RECOMMENDED SAVINGS* $86,170 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $69,580
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$59,200
Cost:
-
- - $59,200 - -
-
kWh
$59,200
-
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,080
Cost:
$24,686
$(-870) (-13,482) $11,950 3,807 $(-870)
(-13,482)
kWh
$11,950
3,807
MMBtu
03: 2.2514 COVER OPEN TANKS Savings:
$9,300
Cost:
-
- - $9,300 2,960 -
-
kWh
$9,300
2,960
MMBtu
04: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$2,440
Cost:
$900
$2,440 36,635 - - $2,440
36,635
kWh
-
-
MMBtu
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,320
Cost:
-
- - $1,320 420 -
-
kWh
$1,320
420
MMBtu
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,210
Cost:
$940
$1,210 38,101 - - $1,210
38,101
kWh
-
-
MMBtu
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$540
Cost:
$420
$540 17,585 - - $540
17,585
kWh
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,080
Cost:
$1,080
- - $1,080 345 -
-
kWh
$1,080
345
MMBtu
TOTAL RECOMMENDED Savings:
$86,170
Cost:
$28,026
$3,320 78,839 $82,850 7,532 $3,320
78,839
kWh
$82,850
7,532
MMBtu
TOTAL IMPLEMENTED Savings:
$69,580
Cost:
$1,080
- - $69,580 3,305 -
-
kWh
$69,580
3,305
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas