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IAC Assessment: AM0101
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IAC Assessment: AM0101
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IAC Center Texas A&M, College Station
Assessment Year 1990
Principal Product POTATO AND CORN CHIPS
NAICS n/a
SIC 2096 - Potato Chips And Similar Snacks
Sales $100,000,000-$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 0
Annual Production 49,200,000 Pounds
Production Hrs. Annual 7,272
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $443,437 10,279,895 kWh $0.04
Natural Gas $494,315 229,666 MMBtu $2.15
TOTAL ENERGY COSTS $937,752
RECOMMENDED SAVINGS* $76,175 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $62,818
#|Description Savings
Cost
Status Electricity Usage Natural Gas Electricity Usage Natural Gas
$ kWh $ MMBtu
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$24,900
Cost:
$1,100
- - $24,900 12,000 -
-
kWh
$24,900
12,000
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$23,100
Cost:
$80,000
- - $23,100 11,200 -
-
kWh
$23,100
11,200
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,600
Cost:
$31,600
$(-2,650) (-58,617) $15,250 7,350 $(-2,650)
(-58,617)
kWh
$15,250
7,350
MMBtu
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$7,200
Cost:
$1,400
- - $7,200 3,500 -
-
kWh
$7,200
3,500
MMBtu
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,900
Cost:
$350
$6,900 272,567 - - $6,900
272,567
kWh
-
-
MMBtu
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$757
Cost:
-
$757 29,601 - - $757
29,601
kWh
-
-
MMBtu
07: 2.6232 INSTALL SET-BACK TIMERS Savings:
$718
Cost:
$10,000
$718 11,137 - - $718
11,137
kWh
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$76,175
Cost:
$124,450
$5,725 254,688 $70,450 34,050 $5,725
254,688
kWh
$70,450
34,050
MMBtu
TOTAL IMPLEMENTED Savings:
$62,818
Cost:
$92,850
$7,618 283,704 $55,200 26,700 $7,618
283,704
kWh
$55,200
26,700
MMBtu
Savings
Cost
$ kWh $ MMBtu
Electricity Usage Natural Gas Electricity Usage Natural Gas