IAC logo
IAC Assessment: AM0225
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0225
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 1994
Principal Product Commercial Heat Treating of Metals
NAICS n/a
SIC 3398 - Metal Heat Treating
Sales $5,000,000-$10,000,000
# of Employees 45
Plant Area (Sq.Ft.) 91,300
Annual Production 12,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $523,395 7,734,760 kWh $0.07
Natural Gas $172,520 52,314 MMBtu $3.30
TOTAL ENERGY COSTS $695,915
RECOMMENDED SAVINGS* $61,990 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $51,490
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (haz) Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (haz)
$ kWh $ MMBtu $ gal $ lb
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$33,100
Cost:
$81,000
- - $33,100 10,000 - - - - -
-
kWh
$33,100
10,000
MMBtu
-
-
gal
-
-
lb
02: 2.1311 REPLACE ELECTRICALLY-OPERATED EQUIPMENT WITH FOSSIL FUEL EQUIPMENT Savings:
$13,670
Cost:
$15,000
$20,200 419,109 $(-6,530) (-1,910) - - - - $20,200
419,109
kWh
$(-6,530)
(-1,910)
MMBtu
-
-
gal
-
-
lb
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,500
Cost:
$13,000
$10,500 - - - - - - - $10,500
-
kWh
-
-
MMBtu
-
-
gal
-
-
lb
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,260
Cost:
-
$2,260 42,790 - - - - - - $2,260
42,790
kWh
-
-
MMBtu
-
-
gal
-
-
lb
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$730
Cost:
$200
$730 26,084 - - - - - - $730
26,084
kWh
-
-
MMBtu
-
-
gal
-
-
lb
06: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$1,440
Cost:
$7,900
- - - - - - $1,440 47,390 -
-
kWh
-
-
MMBtu
-
-
gal
$1,440
47,390
lb
07: 3.4131 MINIMIZE CONTAMINATION OF WATER BEFORE TREATMENT Savings:
$290
Cost:
-
- - - - $290 143 - - -
-
kWh
-
-
MMBtu
$290
143
gal
-
-
lb
08: 3.7212 IMPROVED MATERIAL HANDLING (MIXING AND TRANSFER) Savings:
-
Cost:
$7,500
- - - - - 130 - - -
-
kWh
-
-
MMBtu
-
130
gal
-
-
lb
09: 3.7211 MODIFY MATERIAL APPLICATION METHODS Savings:
-
Cost:
$7,500
- - - - - 12 - - -
-
kWh
-
-
MMBtu
-
12
gal
-
-
lb
TOTAL RECOMMENDED Savings:
$61,990
Cost:
$132,100
$33,690 487,983 $26,570 8,090 $290 285 $1,440 47,390 $33,690
487,983
kWh
$26,570
8,090
MMBtu
$290
285
gal
$1,440
47,390
lb
TOTAL IMPLEMENTED Savings:
$51,490
Cost:
$111,600
$23,190 487,983 $26,570 8,090 $290 155 $1,440 47,390 $23,190
487,983
kWh
$26,570
8,090
MMBtu
$290
155
gal
$1,440
47,390
lb
Savings
Cost
$ kWh $ MMBtu $ gal $ lb
Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (haz) Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (haz)