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IAC Assessment: AM0284
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IAC Assessment: AM0284
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IAC Center Texas A&M, College Station
Assessment Year 1996
Principal Product Automotive parts
NAICS n/a
SIC 3694 - Engine Electrical Equipment
Sales $10,000,000-$50,000,000
# of Employees 485
Plant Area (Sq.Ft.) 142,000
Annual Production 3,340,000 Pieces
Production Hrs. Annual 4,424
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $119,015 3,123,388 kWh $0.04
Electricity Demand $72,185 8,658 kW-months/year $8.34
Natural Gas $168,000 53,200 MMBtu $3.16
TOTAL ENERGY COSTS $359,200
RECOMMENDED SAVINGS* $930,172 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $927,332
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.4321 UPGRADE OBSOLETE EQUIPMENT Savings:
$899,930
Cost:
$2,500,000
$7,360 283,118 $9,730 768 - - - - $882,840 - $7,360
283,118
kWh
$9,730
768
kW-months/year
-
-
MMBtu
-
-
gal
$882,840
-
$
02: 2.2442 PREHEAT COMBUSTION AIR WITH WASTE HEAT Savings:
$13,620
Cost:
$15,360
- - - - $13,620 6,950 - - - - -
-
kWh
-
-
kW-months/year
$13,620
6,950
MMBtu
-
-
gal
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,130
Cost:
$600
$7,130 274,326 - - - - - - - - $7,130
274,326
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$6,652
Cost:
$6,168
- - - - - - $6,652 7,312 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,652
7,312
gal
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,280
Cost:
$1,850
- - - - $2,280 1,163 - - - - -
-
kWh
-
-
kW-months/year
$2,280
1,163
MMBtu
-
-
gal
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$300
Cost:
-
$60 2,345 $240 19 - - - - - - $60
2,345
kWh
$240
19
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$260
Cost:
$27
$110 4,396 $150 12 - - - - - - $110
4,396
kWh
$150
12
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$930,172
Cost:
$2,524,005
$14,660 564,185 $10,120 799 $15,900 8,113 $6,652 7,312 $882,840 - $14,660
564,185
kWh
$10,120
799
kW-months/year
$15,900
8,113
MMBtu
$6,652
7,312
gal
$882,840
-
$
TOTAL IMPLEMENTED Savings:
$927,332
Cost:
$2,522,128
$14,490 557,444 $9,730 768 $13,620 6,950 $6,652 7,312 $882,840 - $14,490
557,444
kWh
$9,730
768
kW-months/year
$13,620
6,950
MMBtu
$6,652
7,312
gal
$882,840
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Personnel Changes