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IAC Assessment: AM0297
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IAC Assessment: AM0297
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IAC Center Texas A&M, College Station
Assessment Year 1997
Principal Product Steel fabrication, structural steel baseplates for gas turbi
NAICS n/a
SIC 3441 - Fabricated Structural Metal
Sales $10,000,000-$50,000,000
# of Employees 265
Plant Area (Sq.Ft.) 172,200
Annual Production 7,204 Pieces
Production Hrs. Annual 3,298
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $258,792 4,229,191 kWh $0.06
Electricity Demand $60,713 20,430 kW-months/year $2.97
Electricity Fees $2,423 - $ -
Natural Gas $4,358 950 MMBtu $4.59
TOTAL ENERGY COSTS $326,286
RECOMMENDED SAVINGS* $136,350 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $88,290
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ $ $ gal $ lb $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$64,000
Cost:
-
- - - - $64,000 - - - - - - - -
-
kWh
-
-
kW-months/year
$64,000
-
$
-
-
gal
-
-
lb
-
-
$
02: 3.8142 DISTILL CONTAMINATED SOLVENTS FOR REUSE Savings:
$40,000
Cost:
$24,270
- - - - - - $40,000 32,100 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$40,000
32,100
gal
-
-
lb
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$21,900
Cost:
$22,340
- - $21,900 3,986 - - - - - - - - -
-
kWh
$21,900
3,986
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
04: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$4,960
Cost:
$110
- - - - - - - - $4,960 9,720 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
$4,960
9,720
lb
-
-
$
05: 2.3512 DE-ENERGIZE EXCESS TRANSFORMER CAPACITY Savings:
$2,070
Cost:
$300
$1,800 35,756 $270 49 - - - - - - - - $1,800
35,756
kWh
$270
49
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,880
Cost:
$300
$1,880 38,101 - - - - - - - - - - $1,880
38,101
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
07: 4.423 MOVE PRODUCT USING MECHANICAL MEANS Savings:
$770
Cost:
$1,460
- - - - - - - - - - $770 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
$770
-
$
08: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$510
Cost:
-
- - - - $510 - - - - - - - -
-
kWh
-
-
kW-months/year
$510
-
$
-
-
gal
-
-
lb
-
-
$
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$260
Cost:
-
$260 5,275 - - - - - - - - - - $260
5,275
kWh
-
-
kW-months/year
-
-
$
-
-
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$136,350
Cost:
$48,780
$3,940 79,132 $22,170 4,035 $64,510 - $40,000 32,100 $4,960 9,720 $770 - $3,940
79,132
kWh
$22,170
4,035
kW-months/year
$64,510
-
$
$40,000
32,100
gal
$4,960
9,720
lb
$770
-
$
TOTAL IMPLEMENTED Savings:
$88,290
Cost:
$22,640
$1,880 38,101 $21,900 3,986 $64,510 - - - - - - - $1,880
38,101
kWh
$21,900
3,986
kW-months/year
$64,510
-
$
-
-
gal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ gal $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Electricity Fees Other Liquid (haz) Solid Waste (non-haz) Personnel Changes