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IAC Assessment: AM0309
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IAC Assessment: AM0309
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IAC Center Texas A&M, College Station
Assessment Year 1997
Principal Product Carbon steel pipe
NAICS n/a
SIC 3317 - Steel Pipe And Tubes
Sales $50,000,000-$100,000,000
# of Employees 130
Plant Area (Sq.Ft.) 268,000
Annual Production 96,000 Tons
Production Hrs. Annual 4,769
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $363,248 9,011,137 kWh $0.04
Electricity Demand $226,098 36,725 kW-months/year $6.16
Electricity Fees $3,262 - $ -
Natural Gas $20,159 3,854 MMBtu $5.23
TOTAL ENERGY COSTS $625,247
RECOMMENDED SAVINGS* $171,087 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $95,317
#|Description Savings
Cost
Status Electricity Usage Other Liquid (haz) Administrative Changes Primary Product Electricity Usage Other Liquid (haz) Administrative Changes Primary Product
$ kWh $ gal $ $ $ $
01: 4.6110 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$75,170
Cost:
$4,200
$2,780 63,892 - - - - $72,390 - $2,780
63,892
kWh
-
-
gal
-
-
$
$72,390
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$81,500
Cost:
$9,300
$81,500 1,812,720 - - - - - - $81,500
1,812,720
kWh
-
-
gal
-
-
$
-
-
$
03: 3.8132 USE LESS TOXIC AND VOLATILE SOLVENT SUBSTITUTES Savings:
$12,480
Cost:
$9,270
- - $12,480 4,710 - - - - -
-
kWh
$12,480
4,710
gal
-
-
$
-
-
$
04: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,337
Cost:
-
- - - - $1,337 - - - -
-
kWh
-
-
gal
$1,337
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$600
Cost:
-
$600 13,189 - - - - - - $600
13,189
kWh
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$171,087
Cost:
$22,770
$84,880 1,889,801 $12,480 4,710 $1,337 - $72,390 - $84,880
1,889,801
kWh
$12,480
4,710
gal
$1,337
-
$
$72,390
-
$
TOTAL IMPLEMENTED Savings:
$95,317
Cost:
$18,570
$81,500 1,812,720 $12,480 4,710 $1,337 - - - $81,500
1,812,720
kWh
$12,480
4,710
gal
$1,337
-
$
-
-
$
Savings
Cost
$ kWh $ gal $ $ $ $
Electricity Usage Other Liquid (haz) Administrative Changes Primary Product Electricity Usage Other Liquid (haz) Administrative Changes Primary Product