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IAC Assessment: AM0312
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IAC Assessment: AM0312
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IAC Center Texas A&M, College Station
Assessment Year 1998
Principal Product Steel and aluminum forgings
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 8,000
Annual Production 8,800,000 Pounds
Production Hrs. Annual 2,520
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $45,952 757,913 kWh $0.06
Electricity Demand $13,853 4,589 kW-months/year $3.02
Electricity Fees $537 - $ -
Natural Gas $565,083 142,869 MMBtu $3.96
TOTAL ENERGY COSTS $705,798
RECOMMENDED SAVINGS* $84,145 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $84,145
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$30,640
Cost:
$1,200
- - - - - - $30,640 7,810 - - -
-
kWh
-
-
kW-months/year
-
-
$
$30,640
7,810
MMBtu
-
-
Tgal
02: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$24,560
Cost:
$5,000
- - - - - - $24,560 6,256 - - -
-
kWh
-
-
kW-months/year
-
-
$
$24,560
6,256
MMBtu
-
-
Tgal
03: 3.4155 METER WASTE WATER Savings:
$17,000
Cost:
$4,800
- - - - - - - - $17,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$17,000
-
Tgal
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,700
Cost:
$8,650
- - $3,700 688 - - - - - - -
-
kWh
$3,700
688
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,780
Cost:
$2,790
- - - - - - $2,780 705 - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,780
705
MMBtu
-
-
Tgal
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,790
Cost:
$15
$1,790 33,118 - - - - - - - - $1,790
33,118
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,710
Cost:
$1,250
- - - - - - $1,710 437 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,710
437
MMBtu
-
-
Tgal
08: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$1,190
Cost:
$350
- - - - - - - - $1,190 180,516 -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$1,190
180,516
Tgal
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$465
Cost:
$30
$370 7,034 $95 18 - - - - - - $370
7,034
kWh
$95
18
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
10: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$310
Cost:
-
- - - - $310 - - - - - -
-
kWh
-
-
kW-months/year
$310
-
$
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$84,145
Cost:
$24,085
$2,160 40,152 $3,795 706 $310 - $59,690 15,208 $18,190 180,516 $2,160
40,152
kWh
$3,795
706
kW-months/year
$310
-
$
$59,690
15,208
MMBtu
$18,190
180,516
Tgal
TOTAL IMPLEMENTED Savings:
$84,145
Cost:
$24,085
$2,160 40,152 $3,795 706 $310 - $59,690 15,208 $18,190 180,516 $2,160
40,152
kWh
$3,795
706
kW-months/year
$310
-
$
$59,690
15,208
MMBtu
$18,190
180,516
Tgal
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal