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IAC Assessment: AM0317
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IAC Assessment: AM0317
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IAC Center Texas A&M, College Station
Assessment Year 1998
Principal Product Asphalt roofing shingles
NAICS n/a
SIC 2952 - Asphalt Felts And Coatings
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 141,750
Annual Production 132,000,000 Pieces
Production Hrs. Annual 7,992
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $129,724 5,788,394 kWh $0.02
Electricity Demand $94,940 15,142 kW-months/year $6.27
Natural Gas $59,358 18,040 MMBtu $3.29
TOTAL ENERGY COSTS $306,662
RECOMMENDED SAVINGS* $87,427 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,757
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
01: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$35,800
Cost:
$137,500
- - - - - - $(-1,800) (-561) $37,600 2,743,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$(-1,800)
(-561)
MMBtu
$37,600
2,743,000
lb
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$23,300
Cost:
$25,000
- - $23,300 1,890 - - - - - - - - - - -
-
kWh
$23,300
1,890
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$12,000
Cost:
$410
- - - - - - - - - - $12,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
$12,000
-
$
-
-
$
04: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$10,900
Cost:
$9,000
- - - - - - - - - - - - $10,900 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
$10,900
-
$
05: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$2,662
Cost:
-
- - - - $2,662 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$2,662
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,540
Cost:
-
$580 24,326 $960 78 - - - - - - - - - - $580
24,326
kWh
$960
78
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$555
Cost:
$320
$555 23,154 - - - - - - - - - - - - $555
23,154
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$540
Cost:
-
$540 22,567 - - - - - - - - - - - - $540
22,567
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$130
Cost:
$24
$70 3,224 $60 5 - - - - - - - - - - $70
3,224
kWh
$60
5
kW-months/year
-
-
$
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$87,427
Cost:
$172,254
$1,745 73,271 $24,320 1,973 $2,662 - $(-1,800) (-561) $37,600 2,743,000 $12,000 - $10,900 - $1,745
73,271
kWh
$24,320
1,973
kW-months/year
$2,662
-
$
$(-1,800)
(-561)
MMBtu
$37,600
2,743,000
lb
$12,000
-
$
$10,900
-
$
TOTAL IMPLEMENTED Savings:
$16,757
Cost:
$730
$1,135 47,480 $960 78 $2,662 - - - - - $12,000 - - - $1,135
47,480
kWh
$960
78
kW-months/year
$2,662
-
$
-
-
MMBtu
-
-
lb
$12,000
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material Electricity Usage Electricity Demand Electricity Fees Natural Gas Solid Waste (non-haz) Personnel Changes Primary Raw Material