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IAC Assessment: AM0328
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IAC Assessment: AM0328
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IAC Center Texas A&M, College Station
Assessment Year 1998
Principal Product Steel and non-ferrous metal forgings, heat treating of metal
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 149,750
Annual Production 20,000 Tons
Production Hrs. Annual 6,060
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $443,290 11,325,029 kWh $0.04
Electricity Demand $175,899 28,054 kW-months/year $6.27
Electricity Fees $10,608 - $ -
Natural Gas $1,080,984 384,987 MMBtu $2.81
TOTAL ENERGY COSTS $1,710,781
RECOMMENDED SAVINGS* $86,835 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,250
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes
$ kWh $ kW-months/year $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$44,420
Cost:
-
- - - - $44,420 - -
-
kWh
-
-
kW-months/year
$44,420
-
$
02: 3.4155 METER WASTE WATER Savings:
$23,760
Cost:
$27,000
- - - - $23,760 - -
-
kWh
-
-
kW-months/year
$23,760
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,750
Cost:
-
- - $11,750 955 - - -
-
kWh
$11,750
955
kW-months/year
-
-
$
04: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$3,940
Cost:
$3,680
$3,940 164,127 - - - - $3,940
164,127
kWh
-
-
kW-months/year
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,635
Cost:
-
$845 35,170 $790 64 - - $845
35,170
kWh
$790
64
kW-months/year
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$830
Cost:
-
$280 11,723 $550 49 - - $280
11,723
kWh
$550
49
kW-months/year
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$500
Cost:
$500
$500 20,809 - - - - $500
20,809
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$86,835
Cost:
$31,180
$5,565 231,829 $13,090 1,068 $68,180 - $5,565
231,829
kWh
$13,090
1,068
kW-months/year
$68,180
-
$
TOTAL IMPLEMENTED Savings:
$12,250
Cost:
$500
$500 20,809 $11,750 955 - - $500
20,809
kWh
$11,750
955
kW-months/year
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Administrative Changes Electricity Usage Electricity Demand Administrative Changes