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IAC Assessment: AM0332
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IAC Assessment: AM0332
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IAC Center Texas A&M, College Station
Assessment Year 1998
Principal Product Steel centrifugal castings
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 120,800
Annual Production 4,700,000 Pounds
Production Hrs. Annual 3,980
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,691 4,974,502 kWh $0.05
Electricity Demand $200,369 23,959 kW-months/year $8.36
Natural Gas $122,307 42,097 MMBtu $2.91
TOTAL ENERGY COSTS $577,102
RECOMMENDED SAVINGS* $21,330 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,895
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes
$ kWh $ MMBtu $ Tgal $ gal $ gal $ $
01: 3.4155 METER WASTE WATER Savings:
$7,230
Cost:
$8,500
- - - - $7,230 - - - - - - - -
-
kWh
-
-
MMBtu
$7,230
-
Tgal
-
-
gal
-
-
gal
-
-
$
02: 3.6113 REMOVE SLUDGE FROM TANKS ON A REGULAR BASIS Savings:
$6,620
Cost:
$16,675
- - $(-210) (-70) - - $7,370 61,400 - - $(-540) - -
-
kWh
$(-210)
(-70)
MMBtu
-
-
Tgal
$7,370
61,400
gal
-
-
gal
$(-540)
-
$
03: 3.8221 USE ALTERNATIVES FOR ACIDS / ALKALINE (WATER, STEAM, ABRASIVE) Savings:
$2,605
Cost:
$3,090
- - - - - - - - $2,605 150 - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
$2,605
150
gal
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,700
Cost:
$2,665
$1,700 61,547 - - - - - - - - - - $1,700
61,547
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
05: 4.513 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$830
Cost:
$100
- - - - - - - - - - $830 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
$830
-
$
06: 4.611 BEGIN A PRACTICE OF PREDICTIVE / PREVENTATIVE MAINTENANCE Savings:
$775
Cost:
$1,200
$75 2,638 - - - - - - - - $700 - $75
2,638
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
$700
-
$
07: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$460
Cost:
-
$460 24,619 - - - - - - - - - - $460
24,619
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
08: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$380
Cost:
-
$380 16,706 - - - - - - - - - - $380
16,706
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$380
Cost:
-
$380 13,482 - - - - - - - - - - $380
13,482
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
10: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$350
Cost:
$20
$350 5,275 - - - - - - - - - - $350
5,275
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$21,330
Cost:
$32,250
$3,345 124,267 $(-210) (-70) $7,230 - $7,370 61,400 $2,605 150 $990 - $3,345
124,267
kWh
$(-210)
(-70)
MMBtu
$7,230
-
Tgal
$7,370
61,400
gal
$2,605
150
gal
$990
-
$
TOTAL IMPLEMENTED Savings:
$17,895
Cost:
$29,060
$3,345 124,267 $(-210) (-70) $7,230 - $7,370 61,400 - - $160 - $3,345
124,267
kWh
$(-210)
(-70)
MMBtu
$7,230
-
Tgal
$7,370
61,400
gal
-
-
gal
$160
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ gal $ gal $ $
Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes Electricity Usage Natural Gas Water Disposal Other Liquid (non-haz) Other Liquid (haz) Personnel Changes