Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 1999 |
| Principal Product | spiral wound and heat exchanger gaskets |
| NAICS | n/a |
| SIC | 3053 - Gaskets, Packing And Sealing Devices |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 180 |
| Plant Area (Sq.Ft.) | 52,000 |
| Annual Production | 2,000,000 Pieces |
| Production Hrs. Annual | 4,857 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $122,861 | 1,976,260 | kWh | $0.06 |
| Electricity Demand | $24,573 | 8,287 | kW-months/year | $2.97 |
| Electricity Fees | $522 | - | $ | - |
| Natural Gas | $13,266 | 2,506 | MMBtu | $5.29 |
| TOTAL ENERGY COSTS | $171,292 | |||
| RECOMMENDED SAVINGS* | $238,892 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $153,997 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Other Liquid (non-haz) | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Other Liquid (non-haz) | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | gal | $ | gal | $ | lb | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 4.446 AUTOMATE FINISHING PROCESS |
Savings: $108,500 Cost: $30,000 |
- | - | - | - | - | - | - | - | - | - | $108,500 | - |
- - kWh |
- - kW-months/year |
- - gal |
- - gal |
- - lb |
$108,500 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 4.422 UTILIZE OUTSIDE CONTRACTING |
Savings: $80,000 Cost: $160,000 |
- | - | - | - | - | - | - | - | - | - | $80,000 | - |
- - kWh |
- - kW-months/year |
- - gal |
- - gal |
- - lb |
$80,000 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $13,380 Cost: $15,600 |
- | - | $13,380 | 2,394 | - | - | - | - | - | - | - | - |
- - kWh |
$13,380 2,394 kW-months/year |
- - gal |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $10,540 Cost: $1,000 |
$10,540 | 202,814 | - | - | - | - | - | - | - | - | - | - |
$10,540 202,814 kWh |
- - kW-months/year |
- - gal |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER |
Savings: $12,495 Cost: $5,500 |
- | - | - | - | - | - | - | - | $12,495 | 97,200 | - | - |
- - kWh |
- - kW-months/year |
- - gal |
- - gal |
$12,495 97,200 lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY |
Savings: $7,630 Cost: - |
- | - | - | - | - | - | - | - | $7,630 | 22,500 | - | - |
- - kWh |
- - kW-months/year |
- - gal |
- - gal |
$7,630 22,500 lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS |
Savings: $3,645 Cost: $590 |
- | - | - | - | $3,645 | 270 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$3,645 270 gal |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 3.8131 USE WATER-BASED ADHESIVES |
Savings: $1,275 Cost: $1,030 |
- | - | - | - | - | - | $1,275 | 101 | - | - | - | - |
- - kWh |
- - kW-months/year |
- - gal |
$1,275 101 gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS |
Savings: $880 Cost: $425 |
$600 | 11,430 | $280 | 50 | - | - | - | - | - | - | - | - |
$600 11,430 kWh |
$280 50 kW-months/year |
- - gal |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT |
Savings: $370 Cost: - |
$370 | 9,965 | - | - | - | - | - | - | - | - | - | - |
$370 9,965 kWh |
- - kW-months/year |
- - gal |
- - gal |
- - lb |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES |
Savings: $177 Cost: - |
- | - | - | - | - | - | - | - | - | - | $177 | - |
- - kWh |
- - kW-months/year |
- - gal |
- - gal |
- - lb |
$177 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $238,892 Cost: $214,145 |
$11,510 | 224,209 | $13,660 | 2,444 | $3,645 | 270 | $1,275 | 101 | $20,125 | 119,700 | $188,677 | - | $11,510 224,209 kWh |
$13,660 2,444 kW-months/year |
$3,645 270 gal |
$1,275 101 gal |
$20,125 119,700 lb |
$188,677 - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $153,997 Cost: $53,130 |
$10,540 | 202,814 | $13,380 | 2,394 | - | - | $1,275 | 101 | $20,125 | 119,700 | $108,677 | - | $10,540 202,814 kWh |
$13,380 2,394 kW-months/year |
- - gal |
$1,275 101 gal |
$20,125 119,700 lb |
$108,677 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | gal | $ | gal | $ | lb | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Other Liquid (non-haz) | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | Electricity Usage | Electricity Demand | Other Liquid (non-haz) | Other Liquid (haz) | Solid Waste (non-haz) | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||