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IAC Assessment: AM0350
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IAC Assessment: AM0350
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IAC Center Texas A&M, College Station
Assessment Year 1999
Principal Product flanges, pressure vessel nozzles
NAICS n/a
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 37,000
Annual Production 75,000 Pieces
Production Hrs. Annual 4,536
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $114,038 2,383,353 kWh $0.05
Electricity Demand $84,749 16,031 kW-months/year $5.29
Electricity Fees $7,232 - $ -
Natural Gas $462,745 134,556 MMBtu $3.44
TOTAL ENERGY COSTS $725,270
RECOMMENDED SAVINGS* $31,601 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,337
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,000
Cost:
$19,540
- - $10,000 1,595 - - - - - - - - - - -
-
kWh
$10,000
1,595
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$7,600
Cost:
$3,800
- - - - $7,600 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$7,600
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 3.4155 METER WASTE WATER Savings:
$5,200
Cost:
$8,500
- - - - - - - - $5,200 1,314,300 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$5,200
1,314,300
Tgal
-
-
lb
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$3,545
Cost:
-
$3,120 42,790 $425 137 - - - - - - - - - - $3,120
42,790
kWh
$425
137
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,130
Cost:
$670
- - - - - - $1,130 330 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,130
330
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$1,122
Cost:
-
- - - - - - - - - - - - $1,122 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
$1,122
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,040
Cost:
$250
$1,040 14,361 - - - - - - - - - - - - $1,040
14,361
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$915
Cost:
$19
$825 11,430 $90 30 - - - - - - - - - - $825
11,430
kWh
$90
30
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
09: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$900
Cost:
-
$900 12,309 - - - - - - - - - - - - $900
12,309
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
10: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$149
Cost:
$150
- - - - - - - - - - $149 8,910 - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
Tgal
$149
8,910
lb
-
-
$
TOTAL RECOMMENDED Savings:
$31,601
Cost:
$32,929
$5,885 80,890 $10,515 1,762 $7,600 - $1,130 330 $5,200 1,314,300 $149 8,910 $1,122 - $5,885
80,890
kWh
$10,515
1,762
kW-months/year
$7,600
-
$
$1,130
330
MMBtu
$5,200
1,314,300
Tgal
$149
8,910
lb
$1,122
-
$
TOTAL IMPLEMENTED Savings:
$25,337
Cost:
$24,260
$5,060 69,460 $10,425 1,732 $7,600 - $1,130 330 - - - - $1,122 - $5,060
69,460
kWh
$10,425
1,732
kW-months/year
$7,600
-
$
$1,130
330
MMBtu
-
-
Tgal
-
-
lb
$1,122
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes