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IAC Assessment: AM0354
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IAC Assessment: AM0354
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IAC Center Texas A&M, College Station
Assessment Year 1999
Principal Product Heavy-wall stainless steel centrifugal castings
NAICS n/a
SIC 3325 - Steel Foundries, Nec
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 45,000
Annual Production 6,000,000 Pounds
Production Hrs. Annual 2,277
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $169,220 3,335,580 kWh $0.05
Electricity Demand $199,821 24,257 kW-months/year $8.24
Electricity Fees $165 - $ -
Natural Gas $52,882 24,783 MMBtu $2.13
TOTAL ENERGY COSTS $422,088
RECOMMENDED SAVINGS* $42,673 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,558
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ lb $ $
01: 4.4460 AUTOMATE FINISHING PROCESS Savings:
$34,153
Cost:
$120,000
- - - - - - $34,153 - -
-
kWh
-
-
kW-months/year
-
-
lb
$34,153
-
$
02: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$4,125
Cost:
$6,715
- - - - - - $4,125 - -
-
kWh
-
-
kW-months/year
-
-
lb
$4,125
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,500
Cost:
$1,240
$1,400 28,136 $1,100 133 - - - - $1,400
28,136
kWh
$1,100
133
kW-months/year
-
-
lb
-
-
$
04: 3.7198 REDUCE / ELIMINATE USE OF DISPOSABLE PRODUCT Savings:
$435
Cost:
$150
- - - - $435 9,350 - - -
-
kWh
-
-
kW-months/year
$435
9,350
lb
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$375
Cost:
-
$375 13,482 - - - - - - $375
13,482
kWh
-
-
kW-months/year
-
-
lb
-
-
$
06: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$370
Cost:
-
$370 7,327 - - - - - - $370
7,327
kWh
-
-
kW-months/year
-
-
lb
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$280
Cost:
-
$280 5,569 - - - - - - $280
5,569
kWh
-
-
kW-months/year
-
-
lb
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$250
Cost:
-
$250 5,275 - - - - - - $250
5,275
kWh
-
-
kW-months/year
-
-
lb
-
-
$
09: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$185
Cost:
-
$185 3,517 - - - - - - $185
3,517
kWh
-
-
kW-months/year
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$42,673
Cost:
$128,105
$2,860 63,306 $1,100 133 $435 9,350 $38,278 - $2,860
63,306
kWh
$1,100
133
kW-months/year
$435
9,350
lb
$38,278
-
$
TOTAL IMPLEMENTED Savings:
$37,558
Cost:
$121,240
$2,305 52,462 $1,100 133 - - $34,153 - $2,305
52,462
kWh
$1,100
133
kW-months/year
-
-
lb
$34,153
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes