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IAC Assessment: AM0361
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IAC Assessment: AM0361
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IAC Center Texas A&M, College Station
Assessment Year 2000
Principal Product Candles
NAICS n/a
SIC 3999 - Manufacturing Industries, Nec
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 265,000
Annual Production 17,000,000 Pounds
Production Hrs. Annual 8,544
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $380,510 9,873,388 kWh $0.04
Electricity Demand $139,387 21,956 kW-months/year $6.35
Natural Gas $116,375 19,231 MMBtu $6.05
TOTAL ENERGY COSTS $636,272
RECOMMENDED SAVINGS* $639,284 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 4.4410 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$576,720
Cost:
$201,440
- - - - - - $576,720 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$576,720
-
$
-
-
$
-
-
$
02: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$30,000
Cost:
$2,905
- - - - - - - - - - $30,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$30,000
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$20,600
Cost:
$41,200
- - $20,600 1,694 - - - - - - - - -
-
kWh
$20,600
1,694
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.7122 DISCONNECT BALLASTS Savings:
$4,920
Cost:
$600
$2,810 115,182 $2,110 174 - - - - - - - - $2,810
115,182
kWh
$2,110
174
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$4,274
Cost:
-
- - - - - - - - $4,274 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$4,274
-
$
-
-
$
06: 2.7122 DISCONNECT BALLASTS Savings:
$1,930
Cost:
$300
$1,100 45,135 $830 68 - - - - - - - - $1,100
45,135
kWh
$830
68
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$410
Cost:
$100
$410 16,706 - - - - - - - - - - $410
16,706
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$430
Cost:
$120
- - - - $430 72 - - - - - - -
-
kWh
-
-
kW-months/year
$430
72
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$639,284
Cost:
$246,665
$4,320 177,023 $23,540 1,936 $430 72 $576,720 - $4,274 - $30,000 - $4,320
177,023
kWh
$23,540
1,936
kW-months/year
$430
72
MMBtu
$576,720
-
$
$4,274
-
$
$30,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost