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IAC Assessment: AM0383
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IAC Assessment: AM0383
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IAC Center Texas A&M, College Station
Assessment Year 2000
Principal Product Hot dip galvanizing
NAICS n/a
SIC 3479 - Metal Coating And Allied Services
Sales $1,000,000-$5,000,000
# of Employees 30
Plant Area (Sq.Ft.) 60,000
Annual Production 15,000,000 Pounds
Production Hrs. Annual 5,600
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $15,179 290,152 kWh $0.05
Electricity Demand $1,894 731 kW-months/year $2.59
Electricity Fees $579 - $ -
Natural Gas $48,479 8,414 MMBtu $5.76
TOTAL ENERGY COSTS $66,131
RECOMMENDED SAVINGS* $557,390 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,880
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Increase in Production
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
01: 4.511 EXPAND OPERATIONS INTO UNUSED SPACE Savings:
$550,400
Cost:
$103,500
$11,700 236,518 - - $(-6,200) (-1,050) - - $19,900 - $525,000 - $11,700
236,518
kWh
-
-
kW-months/year
$(-6,200)
(-1,050)
MMBtu
-
-
$
$19,900
-
$
$525,000
-
%
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$5,410
Cost:
$2,705
- - - - - - $5,410 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$5,410
-
$
-
-
$
-
-
%
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,110
Cost:
$1,410
- - $1,110 88 - - - - - - - - -
-
kWh
$1,110
88
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$205
Cost:
$150
$65 2,052 $140 11 - - - - - - - - $65
2,052
kWh
$140
11
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$265
Cost:
$200
$265 8,206 - - - - - - - - - - $265
8,206
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$557,390
Cost:
$107,965
$12,030 246,776 $1,250 99 $(-6,200) (-1,050) $5,410 - $19,900 - $525,000 - $12,030
246,776
kWh
$1,250
99
kW-months/year
$(-6,200)
(-1,050)
MMBtu
$5,410
-
$
$19,900
-
$
$525,000
-
%
TOTAL IMPLEMENTED Savings:
$5,880
Cost:
$3,055
$330 10,258 $140 11 - - $5,410 - - - - - $330
10,258
kWh
$140
11
kW-months/year
-
-
MMBtu
$5,410
-
$
-
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ %
Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Increase in Production Electricity Usage Electricity Demand Natural Gas Administrative Changes Primary Raw Material Increase in Production