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IAC Assessment: AM0390
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IAC Assessment: AM0390
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IAC Center Texas A&M, College Station
Assessment Year 2001
Principal Product Solid and finger joint moldings/frames, closet rounds, wood
NAICS n/a
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 88,300
Annual Production 1,676,000 Pieces
Production Hrs. Annual 4,080
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $119,174 2,847,146 kWh $0.04
Electricity Demand $76,346 9,576 kW-months/year $7.97
Natural Gas $20,553 3,807 MMBtu $5.40
TOTAL ENERGY COSTS $216,073
RECOMMENDED SAVINGS* $148,915 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $57,055
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $ $ $
01: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$51,050
Cost:
$162,000
$(-850) (-30,400) $(-1,100) (-90) - - - - - - $53,000 - - - $(-850)
(-30,400)
kWh
$(-1,100)
(-90)
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
$53,000
-
$
-
-
$
02: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$51,050
Cost:
$150,000
$(-850) (-30,400) $(-1,100) (-90) - - - - - - $53,000 - - - $(-850)
(-30,400)
kWh
$(-1,100)
(-90)
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
$53,000
-
$
-
-
$
03: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$16,100
Cost:
-
- - - - - - - - $16,100 1,300,000 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$16,100
1,300,000
lb
-
-
$
-
-
$
04: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$19,350
Cost:
$4,700
- - - - $2,260 (-4,530) $17,090 4,530 - - - - - - -
-
kWh
-
-
kW-months/year
$2,260
(-4,530)
MMBtu
$17,090
4,530
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,300
Cost:
$530
- - - - - - $3,300 173 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$3,300
173
MMBtu
-
-
lb
-
-
$
-
-
$
06: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$1,600
Cost:
-
- - - - - - - - $1,600 31,800 - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
$1,600
31,800
lb
-
-
$
-
-
$
07: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$1,545
Cost:
$3,090
- - - - - - - - - - - - $1,545 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
$1,545
-
$
08: 2.4222 INSTALL ADEQUATE DRYERS ON AIR LINES TO ELIMINATE BLOWDOWN Savings:
$1,100
Cost:
$780
$1,100 39,300 - - - - - - - - - - - - $1,100
39,300
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,100
Cost:
$200
$1,100 39,000 - - - - - - - - - - - - $1,100
39,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,080
Cost:
$50
$610 11,500 $470 55 - - - - - - - - - - $610
11,500
kWh
$470
55
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$960
Cost:
$20
$410 14,800 $550 44 - - - - - - - - - - $410
14,800
kWh
$550
44
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
12: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$680
Cost:
-
$680 24,300 - - - - - - - - - - - - $680
24,300
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$148,915
Cost:
$321,370
$2,200 68,100 $(-1,180) (-81) $2,260 (-4,530) $20,390 4,703 $17,700 1,331,800 $106,000 - $1,545 - $2,200
68,100
kWh
$(-1,180)
(-81)
kW-months/year
$2,260
(-4,530)
MMBtu
$20,390
4,703
MMBtu
$17,700
1,331,800
lb
$106,000
-
$
$1,545
-
$
TOTAL IMPLEMENTED Savings:
$57,055
Cost:
$153,340
$1,540 44,400 $(-630) (-35) - - - - $1,600 31,800 $53,000 - $1,545 - $1,540
44,400
kWh
$(-630)
(-35)
kW-months/year
-
-
MMBtu
-
-
MMBtu
$1,600
31,800
lb
$53,000
-
$
$1,545
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas LPG Solid Waste (non-haz) Personnel Changes Administrative Changes