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IAC Assessment: AM0424
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IAC Assessment: AM0424
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IAC Center Texas A&M, College Station
Assessment Year 2003
Principal Product Bentonite clay and thickening agents
NAICS 327992 - Ground or Treated Mineral and Earth Manufacturing
SIC 3295 - Minerals, Ground Or Treated
Sales $50,000,000-$100,000,000
# of Employees 150
Plant Area (Sq.Ft.) 110,000
Annual Production 26,000 Tons
Production Hrs. Annual 8,616
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $643,395 18,859,800 kWh $0.03
Electricity Demand $137,408 16,027 kW-months/year $8.57
Natural Gas $931,780 262,477 MMBtu $3.55
TOTAL ENERGY COSTS $1,712,583
RECOMMENDED SAVINGS* $201,740 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $199,110
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal
$ kWh $ MMBtu $ Tgal
01: 3.6111 USE ALTERNATIVE FLOCCULENT TO MINIMIZE SLUDGE VOLUME Savings:
$111,100
Cost:
$8,000
- - - - $111,100 9,360,000 -
-
kWh
-
-
MMBtu
$111,100
9,360,000
Tgal
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$55,000
Cost:
$730
- - $55,000 16,700 - - -
-
kWh
$55,000
16,700
MMBtu
-
-
Tgal
03: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$23,000
Cost:
$11,000
- - - - $23,000 6,650,360 -
-
kWh
-
-
MMBtu
$23,000
6,650,360
Tgal
04: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$5,720
Cost:
$500
- - $5,720 1,740 - - -
-
kWh
$5,720
1,740
MMBtu
-
-
Tgal
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,630
Cost:
$10,320
$2,630 69,210 - - - - $2,630
69,210
kWh
-
-
MMBtu
-
-
Tgal
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,970
Cost:
-
$1,970 51,870 - - - - $1,970
51,870
kWh
-
-
MMBtu
-
-
Tgal
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,520
Cost:
$860
$1,520 40,050 - - - - $1,520
40,050
kWh
-
-
MMBtu
-
-
Tgal
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$800
Cost:
$200
$800 21,100 - - - - $800
21,100
kWh
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$201,740
Cost:
$31,610
$6,920 182,230 $60,720 18,440 $134,100 16,010,360 $6,920
182,230
kWh
$60,720
18,440
MMBtu
$134,100
16,010,360
Tgal
TOTAL IMPLEMENTED Savings:
$199,110
Cost:
$21,290
$4,290 113,020 $60,720 18,440 $134,100 16,010,360 $4,290
113,020
kWh
$60,720
18,440
MMBtu
$134,100
16,010,360
Tgal
Savings
Cost
$ kWh $ MMBtu $ Tgal
Electricity Usage Natural Gas Water Disposal Electricity Usage Natural Gas Water Disposal