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IAC Assessment: AM0425
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IAC Assessment: AM0425
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2003
Principal Product Coiled tubing
NAICS 331210 - Iron and Steel Pipe and Tube Manufacturing from Purchased Steel
SIC 3317 - Steel Pipe And Tubes
Sales $50,000,000-$100,000,000
# of Employees 130
Plant Area (Sq.Ft.) 37,500
Annual Production 20,000 Thousand Feet
Production Hrs. Annual 5,540
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $585,195 6,679,337 kWh $0.09
Electricity Demand $106,414 34,447 kW-months/year $3.09
TOTAL ENERGY COSTS $691,609
RECOMMENDED SAVINGS* $1,752,786 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $595,786
#|Description Savings
Cost
Status Electricity Usage Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product
$ kWh $ lb $ $ $ $ $ $
01: 4.453 RESCHEDULE BREAKS TO ALLOW FOR CONTINUOUS PRODUCTION Savings:
$1,157,000
Cost:
-
- - - - $1,157,000 - - - - - -
-
kWh
-
-
lb
$1,157,000
-
$
-
-
$
-
-
$
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$243,880
Cost:
$16,000
- - - - $243,880 - - - - - -
-
kWh
-
-
lb
$243,880
-
$
-
-
$
-
-
$
03: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$154,000
Cost:
$2,000
- - - - - - - - $154,000 - -
-
kWh
-
-
lb
-
-
$
-
-
$
$154,000
-
$
04: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$110,500
Cost:
-
- - $110,500 - - - - - - - -
-
kWh
$110,500
-
lb
-
-
$
-
-
$
-
-
$
05: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$42,200
Cost:
$700
- - $42,200 76,000 - - - - - - -
-
kWh
$42,200
76,000
lb
-
-
$
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$29,700
Cost:
$650
$29,700 450,000 - - - - - - - - $29,700
450,000
kWh
-
-
lb
-
-
$
-
-
$
-
-
$
07: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$13,500
Cost:
$16,800
$13,500 202,000 - - - - - - - - $13,500
202,000
kWh
-
-
lb
-
-
$
-
-
$
-
-
$
08: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$2,006
Cost:
-
- - - - - - $2,006 - - - -
-
kWh
-
-
lb
-
-
$
$2,006
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$1,752,786
Cost:
$36,150
$43,200 652,000 $152,700 76,000 $1,400,880 - $2,006 - $154,000 - $43,200
652,000
kWh
$152,700
76,000
lb
$1,400,880
-
$
$2,006
-
$
$154,000
-
$
TOTAL IMPLEMENTED Savings:
$595,786
Cost:
$36,150
$43,200 652,000 $152,700 76,000 $243,880 - $2,006 - $154,000 - $43,200
652,000
kWh
$152,700
76,000
lb
$243,880
-
$
$2,006
-
$
$154,000
-
$
Savings
Cost
$ kWh $ lb $ $ $ $ $ $
Electricity Usage Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product Electricity Usage Solid Waste (non-haz) Personnel Changes Administrative Changes Primary Product