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IAC Assessment: AM0441
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IAC Assessment: AM0441
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IAC Center Texas A&M, College Station
Assessment Year 2003
Principal Product Downhole drilling tools
NAICS 333318 - Other Commercial and Service Industry Machinery Manufacturing
SIC 3599 - Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 80,000
Annual Production 41,000 Pieces
Production Hrs. Annual 4,208
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $172,031 2,599,033 kWh $0.07
Electricity Demand $39,021 13,376 kW-months/year $2.92
Electricity Fees $1,213 - $ -
TOTAL ENERGY COSTS $212,265
RECOMMENDED SAVINGS* $22,718 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,173
#|Description Savings
Cost
Status Electricity Usage Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Solid Waste (non-haz) Ancillary Material Cost
$ kWh $ lb $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,700
Cost:
$410
$5,700 81,550 - - - - $5,700
81,550
kWh
-
-
lb
-
-
$
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$4,585
Cost:
-
$4,585 78,900 - - - - $4,585
78,900
kWh
-
-
lb
-
-
$
03: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$3,320
Cost:
$699
- - $3,320 110,000 - - -
-
kWh
$3,320
110,000
lb
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,330
Cost:
$300
$2,330 33,300 - - - - $2,330
33,300
kWh
-
-
lb
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,180
Cost:
-
$2,180 31,200 - - - - $2,180
31,200
kWh
-
-
lb
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,490
Cost:
$500
$1,490 21,300 - - - - $1,490
21,300
kWh
-
-
lb
-
-
$
07: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$1,460
Cost:
-
- - - - $1,460 - -
-
kWh
-
-
lb
$1,460
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$560
Cost:
$17
$560 8,020 - - - - $560
8,020
kWh
-
-
lb
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$510
Cost:
$250
$510 7,250 - - - - $510
7,250
kWh
-
-
lb
-
-
$
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$373
Cost:
-
$373 5,330 - - - - $373
5,330
kWh
-
-
lb
-
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$210
Cost:
$17
$210 3,070 - - - - $210
3,070
kWh
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$22,718
Cost:
$2,193
$17,938 269,920 $3,320 110,000 $1,460 - $17,938
269,920
kWh
$3,320
110,000
lb
$1,460
-
$
TOTAL IMPLEMENTED Savings:
$11,173
Cost:
$1,494
$11,173 159,820 - - - - $11,173
159,820
kWh
-
-
lb
-
-
$
Savings
Cost
$ kWh $ lb $ $
Electricity Usage Solid Waste (non-haz) Ancillary Material Cost Electricity Usage Solid Waste (non-haz) Ancillary Material Cost