Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2003 |
| Principal Product | Steel forgings |
| NAICS | 332111 - Iron and Steel Forging |
| SIC | 3325 - Steel Foundries, Nec |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 153 |
| Plant Area (Sq.Ft.) | 280,000 |
| Annual Production | 24,000,000 Pounds |
| Production Hrs. Annual | 6,576 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $313,689 | 8,139,600 | kWh | $0.04 |
| Electricity Demand | $144,260 | 19,654 | kW-months/year | $7.34 |
| Electricity Fees | $4,783 | - | $ | - |
| Natural Gas | $1,112,442 | 250,102 | MMBtu | $4.45 |
| TOTAL ENERGY COSTS | $1,575,174 | |||
| RECOMMENDED SAVINGS* | $1,335,832 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $1,330,632 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | One-time Revenue or Avoided Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3415 USE A FOSSIL FUEL ENGINE TO COGENERATE ELECTRICITY OR MOTIVE POWER; AND UTILIZE HEAT |
Savings: $1,266,100 Cost: $805,000 |
$144,700 | 3,288,000 | $41,200 | 6,000 | $(-119,800) | (-26,950) | - | - | $1,200,000 | - |
$144,700 3,288,000 kWh |
$41,200 6,000 kW-months/year |
$(-119,800) (-26,950) MMBtu |
- - $ |
$1,200,000 - $ |
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| 02: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY |
Savings: $24,300 Cost: $5,730 |
- | - | - | - | $24,300 | 5,355 | - | - | - | - |
- - kWh |
- - kW-months/year |
$24,300 5,355 MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $16,000 Cost: $2,000 |
$16,000 | 363,900 | - | - | - | - | - | - | - | - |
$16,000 363,900 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $5,200 Cost: $1,550 |
$5,200 | 117,500 | - | - | - | - | - | - | - | - |
$5,200 117,500 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
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| 05: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $4,032 Cost: - |
$4,032 | 68,397 | - | - | - | - | - | - | - | - |
$4,032 68,397 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $2,200 Cost: $2,000 |
$2,200 | 49,900 | - | - | - | - | - | - | - | - |
$2,200 49,900 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $2,120 Cost: $25 |
$1,650 | 37,400 | $470 | 68 | - | - | - | - | - | - |
$1,650 37,400 kWh |
$470 68 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED |
Savings: $500 Cost: $70 |
$340 | 7,640 | $160 | 23 | - | - | - | - | - | - |
$340 7,640 kWh |
$160 23 kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT |
Savings: $1,600 Cost: - |
$1,600 | 36,400 | - | - | - | - | - | - | - | - |
$1,600 36,400 kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL |
Savings: $13,780 Cost: - |
- | - | - | - | - | - | $13,780 | - | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$13,780 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $1,335,832 Cost: $816,375 |
$175,722 | 3,969,137 | $41,830 | 6,091 | $(-95,500) | (-21,595) | $13,780 | - | $1,200,000 | - | $175,722 3,969,137 kWh |
$41,830 6,091 kW-months/year |
$(-95,500) (-21,595) MMBtu |
$13,780 - $ |
$1,200,000 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $1,330,632 Cost: $814,825 |
$170,522 | 3,851,637 | $41,830 | 6,091 | $(-95,500) | (-21,595) | $13,780 | - | $1,200,000 | - | $170,522 3,851,637 kWh |
$41,830 6,091 kW-months/year |
$(-95,500) (-21,595) MMBtu |
$13,780 - $ |
$1,200,000 - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | One-time Revenue or Avoided Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | One-time Revenue or Avoided Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||