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IAC Assessment: AM0457
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IAC Assessment: AM0457
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IAC Center Texas A&M, College Station
Assessment Year 2004
Principal Product Detention institution cell doors, locks, safes and hardware
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $10,000,000-$50,000,000
# of Employees 190
Plant Area (Sq.Ft.) 150,000
Annual Production 4,000,000 Pounds
Production Hrs. Annual 3,920
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $79,967 1,938,848 kWh $0.04
Electricity Demand $28,559 4,182 kW-months/year $6.83
Electricity Fees $11,501 - $ -
Natural Gas $115,097 13,408 MMBtu $8.58
TOTAL ENERGY COSTS $235,124
RECOMMENDED SAVINGS* $92,975 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,575
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,750
Cost:
$21
$2,090 34,450 $660 105 - - - - - - - - $2,090
34,450
kWh
$660
105
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.4235 REMOVE OR CLOSE OFF UNNEEDED COMPRESSED AIR LINES Savings:
$1,360
Cost:
$4,370
$1,360 22,400 - - - - - - - - - - $1,360
22,400
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,270
Cost:
$120
$1,270 21,000 - - - - - - - - - - $1,270
21,000
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$790
Cost:
$500
$600 9,930 $190 30 - - - - - - - - $600
9,930
kWh
$190
30
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$265
Cost:
$130
$195 3,230 $70 11 - - - - - - - - $195
3,230
kWh
$70
11
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$230
Cost:
-
$230 3,740 - - - - - - - - - - $230
3,740
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$84,400
Cost:
$8,800
- - - - $17,600 - - - - - $66,800 - -
-
kWh
-
-
kW-months/year
$17,600
-
$
-
-
$
-
-
$
$66,800
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,910
Cost:
$880
$395 5,600 $50 8 - - $940 - $525 - - - $395
5,600
kWh
$50
8
kW-months/year
-
-
$
$940
-
$
$525
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$92,975
Cost:
$14,821
$6,140 100,350 $970 154 $17,600 - $940 - $525 - $66,800 - $6,140
100,350
kWh
$970
154
kW-months/year
$17,600
-
$
$940
-
$
$525
-
$
$66,800
-
$
TOTAL IMPLEMENTED Savings:
$8,575
Cost:
$6,021
$6,140 100,350 $970 154 - - $940 - $525 - - - $6,140
100,350
kWh
$970
154
kW-months/year
-
-
$
$940
-
$
$525
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Primary Raw Material One-time Revenue or Avoided Cost