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IAC Assessment: AM0468
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IAC Assessment: AM0468
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IAC Center Texas A&M, College Station
Assessment Year 2004
Principal Product Oil pressure blowout preventors and drilling valves
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 79,000
Annual Production 1,200 Pieces
Production Hrs. Annual 2,916
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $84,782 1,079,668 kWh $0.08
Electricity Demand $12,855 4,723 kW-months/year $2.72
Electricity Fees $7,176 - $ -
Natural Gas $42,400 4,617 MMBtu $9.18
TOTAL ENERGY COSTS $147,213
RECOMMENDED SAVINGS* $45,660 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,690
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$3,870
Cost:
$14,200
- - $3,870 1,100 - - - - -
-
kWh
$3,870
1,100
kW-months/year
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,520
Cost:
$800
$1,100 19,650 $420 120 - - - - $1,100
19,650
kWh
$420
120
kW-months/year
-
-
$
-
-
$
03: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,510
Cost:
$760
$1,510 26,910 - - - - - - $1,510
26,910
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,100
Cost:
$4,590
- - $1,100 312 - - - - -
-
kWh
$1,100
312
kW-months/year
-
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$270
Cost:
$110
$210 3,800 $60 16 - - - - $210
3,800
kWh
$60
16
kW-months/year
-
-
$
-
-
$
06: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$37,000
Cost:
-
- - - - - - $37,000 - -
-
kWh
-
-
kW-months/year
-
-
$
$37,000
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$390
Cost:
-
- - - - $390 - - - -
-
kWh
-
-
kW-months/year
$390
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$45,660
Cost:
$20,460
$2,820 50,360 $5,450 1,548 $390 - $37,000 - $2,820
50,360
kWh
$5,450
1,548
kW-months/year
$390
-
$
$37,000
-
$
TOTAL IMPLEMENTED Savings:
$40,690
Cost:
$1,670
$2,820 50,360 $480 136 $390 - $37,000 - $2,820
50,360
kWh
$480
136
kW-months/year
$390
-
$
$37,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Administrative Changes One-time Revenue or Avoided Cost