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IAC Assessment: AM0469
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IAC Assessment: AM0469
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IAC Center Texas A&M, College Station
Assessment Year 2004
Principal Product Aluminum windows
NAICS 332321 - Metal Window and Door Manufacturing
SIC 3442 - Metal Doors, Sash, And Trim
Sales $50,000,000-$100,000,000
# of Employees 437
Plant Area (Sq.Ft.) 250,000
Annual Production 660,000 Pieces
Production Hrs. Annual 6,050
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $224,418 6,491,841 kWh $0.03
Electricity Demand $215,696 15,867 kW-months/year $13.59
Natural Gas $269,818 50,521 MMBtu $5.34
TOTAL ENERGY COSTS $917,932
RECOMMENDED SAVINGS* $947,850 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,700
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (haz) Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (haz) Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $
01: 3.2121 CONVERT TO ELECTROSTATIC POWDER COATING Savings:
$934,000
Cost:
$500,000
- - - - $208,000 47,000 $726,000 - - - -
-
kWh
-
-
kW-months/year
$208,000
47,000
lb
$726,000
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$8,900
Cost:
$400
$5,500 130,000 $3,400 250 - - - - - - $5,500
130,000
kWh
$3,400
250
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$2,000
Cost:
-
- - - - - - - - $2,000 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$2,000
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,460
Cost:
$170
$470 11,000 $990 72 - - - - - - $470
11,000
kWh
$990
72
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$890
Cost:
-
- - - - - - - - $890 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$890
-
$
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$340
Cost:
-
- - - - - - - - $340 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$340
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$260
Cost:
-
$128 3,030 $132 10 - - - - - - $128
3,030
kWh
$132
10
kW-months/year
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$947,850
Cost:
$500,570
$6,098 144,030 $4,522 332 $208,000 47,000 $726,000 - $3,230 - $6,098
144,030
kWh
$4,522
332
kW-months/year
$208,000
47,000
lb
$726,000
-
$
$3,230
-
$
TOTAL IMPLEMENTED Savings:
$12,700
Cost:
$570
$5,970 141,000 $4,390 322 - - - - $2,340 - $5,970
141,000
kWh
$4,390
322
kW-months/year
-
-
lb
-
-
$
$2,340
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (haz) Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (haz) Primary Raw Material Ancillary Material Cost