IAC logo
IAC Assessment: AM0478
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0478
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 2005
Principal Product Valve repair and coating
NAICS 332911 - Industrial Valve Manufacturing
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 159,800
Annual Production 15,000 Pieces
Production Hrs. Annual 5,184
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $203,882 3,328,526 kWh $0.06
Electricity Demand $55,812 966 kW-months/year $57.78
Electricity Fees $8,318 - $ -
Natural Gas $73,376 7,649 MMBtu $9.59
TOTAL ENERGY COSTS $341,388
RECOMMENDED SAVINGS* $43,725 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,850
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$6,920
Cost:
$1,930
$5,360 92,240 $1,560 409 - - - - - - $5,360
92,240
kWh
$1,560
409
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,740
Cost:
$680
$5,750 98,900 $990 260 - - - - - - $5,750
98,900
kWh
$990
260
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,745
Cost:
$14
$1,365 23,500 $380 100 - - - - - - $1,365
23,500
kWh
$380
100
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$415
Cost:
$335
$325 5,600 $90 24 - - - - - - $325
5,600
kWh
$90
24
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$275
Cost:
$50
$225 3,860 $50 14 - - - - - - $225
3,860
kWh
$50
14
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$25,200
Cost:
$2,600
- - - - $5,200 - - - $20,000 - -
-
kWh
-
-
kW-months/year
$5,200
-
$
-
-
$
$20,000
-
$
07: 2.8115 BASE UTILITY CHARGES ON USAGE RATHER THAN AREA OCCUPIED Savings:
$2,130
Cost:
$18,000
- - - - $2,130 - - - - - -
-
kWh
-
-
kW-months/year
$2,130
-
$
-
-
$
-
-
$
08: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$300
Cost:
-
- - - - - - $300 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$300
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$43,725
Cost:
$23,609
$13,025 224,100 $3,070 807 $7,330 - $300 - $20,000 - $13,025
224,100
kWh
$3,070
807
kW-months/year
$7,330
-
$
$300
-
$
$20,000
-
$
TOTAL IMPLEMENTED Savings:
$39,850
Cost:
$5,595
$11,660 200,600 $2,690 707 $5,200 - $300 - $20,000 - $11,660
200,600
kWh
$2,690
707
kW-months/year
$5,200
-
$
$300
-
$
$20,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost