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IAC Assessment: AM0484
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IAC Assessment: AM0484
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IAC Center Texas A&M, College Station
Assessment Year 2005
Principal Product Steel forgings
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 80,000
Annual Production 17,000,000 Pounds
Production Hrs. Annual 4,998
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $151,735 2,445,821 kWh $0.06
Electricity Demand $34,827 10,881 kW-months/year $3.20
Electricity Fees $2,855 - $ -
Natural Gas $1,115,248 161,177 MMBtu $6.92
TOTAL ENERGY COSTS $1,304,665
RECOMMENDED SAVINGS* $41,900 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,990
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)
$ kWh $ kW-months/year $ lb
01: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$19,500
Cost:
$700
- - - - $19,500 35,130 -
-
kWh
-
-
kW-months/year
$19,500
35,130
lb
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,500
Cost:
$1,740
$10,800 176,000 $3,700 972 - - $10,800
176,000
kWh
$3,700
972
kW-months/year
-
-
lb
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,560
Cost:
$360
$4,700 77,400 $860 228 - - $4,700
77,400
kWh
$860
228
kW-months/year
-
-
lb
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,000
Cost:
$20
$850 13,800 $150 41 - - $850
13,800
kWh
$150
41
kW-months/year
-
-
lb
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$600
Cost:
-
$460 7,500 $140 38 - - $460
7,500
kWh
$140
38
kW-months/year
-
-
lb
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$410
Cost:
$470
$300 5,000 $110 30 - - $300
5,000
kWh
$110
30
kW-months/year
-
-
lb
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$330
Cost:
$400
$280 4,600 $50 13 - - $280
4,600
kWh
$50
13
kW-months/year
-
-
lb
TOTAL RECOMMENDED Savings:
$41,900
Cost:
$3,690
$17,390 284,300 $5,010 1,322 $19,500 35,130 $17,390
284,300
kWh
$5,010
1,322
kW-months/year
$19,500
35,130
lb
TOTAL IMPLEMENTED Savings:
$21,990
Cost:
$2,520
$17,090 279,300 $4,900 1,292 - - $17,090
279,300
kWh
$4,900
1,292
kW-months/year
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ lb
Electricity Usage Electricity Demand Solid Waste (non-haz) Electricity Usage Electricity Demand Solid Waste (non-haz)