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IAC Assessment: AM0485
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IAC Assessment: AM0485
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IAC Center Texas A&M, College Station
Assessment Year 2005
Principal Product Electrical conduit and raceways
NAICS 335932 - Noncurrent-Carrying Wiring Device Manufacturing
SIC 3315 - Steel Wire And Related Products
Sales $50,000,000-$100,000,000
# of Employees 45
Plant Area (Sq.Ft.) 101,700
Annual Production 104,000 Pieces
Production Hrs. Annual 2,325
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $68,222 746,320 kWh $0.09
Electricity Demand $15,105 5,718 kW-months/year $2.64
Electricity Fees $975 - $ -
Natural Gas $11,970 1,265 MMBtu $9.46
TOTAL ENERGY COSTS $96,272
RECOMMENDED SAVINGS* $45,037 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,947
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$25,045
Cost:
$660
$19,645 169,500 $5,400 1,029 - - - - $19,645
169,500
kWh
$5,400
1,029
kW-months/year
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$11,290
Cost:
$600
$8,850 76,400 $2,440 464 - - - - $8,850
76,400
kWh
$2,440
464
kW-months/year
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,150
Cost:
$11,235
- - $4,150 791 - - - - -
-
kWh
$4,150
791
kW-months/year
-
-
$
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,130
Cost:
-
$2,130 18,400 - - - - - - $2,130
18,400
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$715
Cost:
-
$560 4,829 $155 29 - - - - $560
4,829
kWh
$155
29
kW-months/year
-
-
$
-
-
$
06: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$270
Cost:
-
- - - - $270 - - - -
-
kWh
-
-
kW-months/year
$270
-
$
-
-
$
07: 2.8112 COMBINE UTILITY METERS Savings:
$212
Cost:
-
- - - - $212 - - - -
-
kWh
-
-
kW-months/year
$212
-
$
-
-
$
08: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$800
Cost:
$320
- - - - $160 - $640 - -
-
kWh
-
-
kW-months/year
$160
-
$
$640
-
$
09: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$425
Cost:
$170
- - - - $85 - $340 - -
-
kWh
-
-
kW-months/year
$85
-
$
$340
-
$
TOTAL RECOMMENDED Savings:
$45,037
Cost:
$12,985
$31,185 269,129 $12,145 2,313 $727 - $980 - $31,185
269,129
kWh
$12,145
2,313
kW-months/year
$727
-
$
$980
-
$
TOTAL IMPLEMENTED Savings:
$38,947
Cost:
$1,260
$30,625 264,300 $7,840 1,493 $482 - - - $30,625
264,300
kWh
$7,840
1,493
kW-months/year
$482
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Administrative Changes One-time Revenue or Avoided Cost