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IAC Assessment: AM0495
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IAC Assessment: AM0495
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IAC Center Texas A&M, College Station
Assessment Year 2005
Principal Product Remanufactured lumber
NAICS 321912 - Cut Stock, Resawing Lumber, and Planing
SIC 2421 - Sawmills And Planing Mills, General
Sales $10,000,000-$50,000,000
# of Employees 90
Plant Area (Sq.Ft.) 28,000
Annual Production 26,000,000 Pounds
Production Hrs. Annual 2,576
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $39,500 608,400 kWh $0.06
Electricity Demand $19,188 4,888 kW-months/year $3.93
Electricity Fees $1,658 - $ -
TOTAL ENERGY COSTS $60,346
RECOMMENDED SAVINGS* $158,426 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,780
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ lb $ $ $ $
01: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$138,400
Cost:
$50,960
- - - - - - $138,400 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$138,400
-
$
-
-
$
02: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$6,300
Cost:
-
- - - - $6,300 - - - - - -
-
kWh
-
-
kW-months/year
$6,300
-
lb
-
-
$
-
-
$
03: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$5,940
Cost:
-
- - - - $5,940 - - - - - -
-
kWh
-
-
kW-months/year
$5,940
-
lb
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,820
Cost:
$230
$2,180 31,600 $640 164 - - - - - - $2,180
31,600
kWh
$640
164
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$1,990
Cost:
-
$1,990 28,900 - - - - - - - - $1,990
28,900
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,250
Cost:
$200
$1,000 14,500 $250 64 - - - - - - $1,000
14,500
kWh
$250
64
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$1,200
Cost:
$3,750
- - - - - - - - $1,200 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$1,200
-
$
08: 2.7134 USE PHOTOCELL CONTROLS Savings:
$280
Cost:
$33
$240 3,450 $40 11 - - - - - - $240
3,450
kWh
$40
11
kW-months/year
-
-
lb
-
-
$
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$246
Cost:
-
$190 2,780 $56 14 - - - - - - $190
2,780
kWh
$56
14
kW-months/year
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$158,426
Cost:
$55,173
$5,600 81,230 $986 253 $12,240 - $138,400 - $1,200 - $5,600
81,230
kWh
$986
253
kW-months/year
$12,240
-
lb
$138,400
-
$
$1,200
-
$
TOTAL IMPLEMENTED Savings:
$19,780
Cost:
$4,213
$5,410 78,450 $930 239 $12,240 - - - $1,200 - $5,410
78,450
kWh
$930
239
kW-months/year
$12,240
-
lb
-
-
$
$1,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Administrative Changes