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IAC Assessment: AM0504
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IAC Assessment: AM0504
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IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product Metal stampings
NAICS 332119 - Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 110
Plant Area (Sq.Ft.) 80,000
Annual Production 25,000,000 Pieces
Production Hrs. Annual 4,700
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,484 3,167,520 kWh $0.03
Electricity Demand $77,039 8,958 kW-months/year $8.60
Electricity Fees $2,400 - $ -
TOTAL ENERGY COSTS $185,923
RECOMMENDED SAVINGS* $22,281 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,000
Cost:
$1,000
$15,200 220,000 $1,800 560 - - - - $15,200
220,000
kWh
$1,800
560
kW-months/year
-
-
lb
-
-
$
02: 4.111 ADD EQUIPMENT/ OPERATORS TO REDUCE PRODUCTION BOTTLENECK Savings:
$2,400
Cost:
$7,650
- - - - - - $2,400 - -
-
kWh
-
-
kW-months/year
-
-
lb
$2,400
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,155
Cost:
-
$1,034 14,988 $121 38 - - - - $1,034
14,988
kWh
$121
38
kW-months/year
-
-
lb
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$686
Cost:
-
$620 8,960 $66 21 - - - - $620
8,960
kWh
$66
21
kW-months/year
-
-
lb
-
-
$
05: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$455
Cost:
-
- - - - $455 59,000 - - -
-
kWh
-
-
kW-months/year
$455
59,000
lb
-
-
$
06: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$420
Cost:
-
- - - - $420 6,400 - - -
-
kWh
-
-
kW-months/year
$420
6,400
lb
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$165
Cost:
-
$165 4,000 - - - - - - $165
4,000
kWh
-
-
kW-months/year
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$22,281
Cost:
$8,650
$17,019 247,948 $1,987 619 $875 65,400 $2,400 - $17,019
247,948
kWh
$1,987
619
kW-months/year
$875
65,400
lb
$2,400
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes