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IAC Assessment: AM0528
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IAC Assessment: AM0528
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2007
Principal Product computer room, school, and office furniture
NAICS 337127 - Institutional Furniture Manufacturing
SIC 2531 - Public Building & Related Furniture
Sales $10,000,000-$50,000,000
# of Employees 350
Plant Area (Sq.Ft.) 120,000
Annual Production 650,000 Pieces
Production Hrs. Annual 4,700
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $327,884 3,335,721 kWh $0.10
Electricity Demand $66,682 13,608 kW-months/year $4.90
Electricity Fees $1,994 - $ -
Natural Gas $94,084 12,026 MMBtu $7.82
TOTAL ENERGY COSTS $490,644
RECOMMENDED SAVINGS* $559,430 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $27,530
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production
$ kWh $ kW-months/year $ $ $ $ $ %
01: 3.2176 INCREASE USE OF AUTOMATION Savings:
$361,900
Cost:
$255,000
- - - - $361,900 - - - - - -
-
kWh
-
-
kW-months/year
$361,900
-
$
-
-
$
-
-
%
02: 2.6125 KEEP EQUIPMENT CLEAN Savings:
$170,000
Cost:
$170,000
- - - - - - - - $170,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$170,000
-
%
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$14,500
Cost:
$1,150
$12,700 129,700 $1,800 330 - - - - - - $12,700
129,700
kWh
$1,800
330
kW-months/year
-
-
$
-
-
$
-
-
%
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,100
Cost:
$5,920
- - $9,100 1,703 - - - - - - -
-
kWh
$9,100
1,703
kW-months/year
-
-
$
-
-
$
-
-
%
05: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$2,000
Cost:
-
$2,000 20,400 - - - - - - - - $2,000
20,400
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
06: 4.454 MODIFY STARTUP/SHUTDOWN TIMES Savings:
$1,300
Cost:
-
$1,300 13,260 - - - - - - - - $1,300
13,260
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
%
07: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$630
Cost:
-
- - - - - - $630 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$630
-
$
-
-
%
TOTAL RECOMMENDED Savings:
$559,430
Cost:
$432,070
$16,000 163,360 $10,900 2,033 $361,900 - $630 - $170,000 - $16,000
163,360
kWh
$10,900
2,033
kW-months/year
$361,900
-
$
$630
-
$
$170,000
-
%
TOTAL IMPLEMENTED Savings:
$27,530
Cost:
$7,070
$16,000 163,360 $10,900 2,033 - - $630 - - - $16,000
163,360
kWh
$10,900
2,033
kW-months/year
-
-
$
$630
-
$
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ %
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production Electricity Usage Electricity Demand Personnel Changes Administrative Changes Increase in Production