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IAC Assessment: AM0529
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IAC Assessment: AM0529
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IAC Center Texas A&M, College Station
Assessment Year 2007
Principal Product Cakes, ice cream, fruit
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $10,000,000-$50,000,000
# of Employees 270
Plant Area (Sq.Ft.) 200,000
Annual Production 6,688,000 Pounds
Production Hrs. Annual 6,200
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,379,544 15,812,000 kWh $0.09
Electricity Demand $200,169 39,288 kW-months/year $5.09
Electricity Fees $30,272 - $ -
Natural Gas $185,599 17,556 MMBtu $10.57
TOTAL ENERGY COSTS $1,795,584
RECOMMENDED SAVINGS* $130,355 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $47,738
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.9131 INSTALL HYDROGEN FUEL CELL Savings:
$59,020
Cost:
$250,000
- - - - $59,020 5,475 - - -
-
kWh
-
-
kW-months/year
$59,020
5,475
MMBtu
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$41,500
Cost:
$86,400
- - $41,500 8,580 - - - - -
-
kWh
$41,500
8,580
kW-months/year
-
-
MMBtu
-
-
$
03: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$18,360
Cost:
$8,240
- - - - - - $18,360 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$18,360
-
$
04: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY Savings:
$3,210
Cost:
$52,600
$2,320 25,600 $890 180 - - - - $2,320
25,600
kWh
$890
180
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,110
Cost:
$2,165
$2,250 24,800 $860 117 - - - - $2,250
24,800
kWh
$860
117
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,160
Cost:
$360
$1,900 20,906 $260 52 - - - - $1,900
20,906
kWh
$260
52
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,027
Cost:
-
$1,570 17,300 $457 92 - - - - $1,570
17,300
kWh
$457
92
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$968
Cost:
-
$874 9,630 $94 19 - - - - $874
9,630
kWh
$94
19
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$130,355
Cost:
$399,765
$8,914 98,236 $44,061 9,040 $59,020 5,475 $18,360 - $8,914
98,236
kWh
$44,061
9,040
kW-months/year
$59,020
5,475
MMBtu
$18,360
-
$
TOTAL IMPLEMENTED Savings:
$47,738
Cost:
$88,925
$5,024 55,336 $42,714 8,768 - - - - $5,024
55,336
kWh
$42,714
8,768
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost