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IAC Assessment: AM0595
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IAC Assessment: AM0595
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IAC Center Texas A&M, College Station
Assessment Year 2011
Principal Product Plastic drums
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 84,000
Annual Production 780,000 Pieces
Production Hrs. Annual 8,616
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $561,700 7,988,808 kWh $0.07
Electricity Demand $127,960 17,388 kW-months/year $7.36
TOTAL ENERGY COSTS $689,660
RECOMMENDED SAVINGS* $28,349 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,349
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,770
Cost:
$350
$5,900 83,000 $870 120 - - - - $5,900
83,000
kWh
$870
120
kW-months/year
-
-
$
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,150
Cost:
$160
$4,500 64,000 $650 89 - - - - $4,500
64,000
kWh
$650
89
kW-months/year
-
-
$
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,190
Cost:
$2,240
$4,190 59,000 - - - - - - $4,190
59,000
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,850
Cost:
$1,160
$670 9,460 $95 13 - - $2,085 - $670
9,460
kWh
$95
13
kW-months/year
-
-
$
$2,085
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,900
Cost:
$1,000
$2,900 40,850 - - - - - - $2,900
40,850
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,300
Cost:
$200
$2,300 32,400 - - - - - - $2,300
32,400
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,130
Cost:
$1,380
$2,130 30,000 - - - - - - $2,130
30,000
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,830
Cost:
-
$1,600 22,350 $230 32 - - - - $1,600
22,350
kWh
$230
32
kW-months/year
-
-
$
-
-
$
09: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$229
Cost:
-
- - - - $229 - - - -
-
kWh
-
-
kW-months/year
$229
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$28,349
Cost:
$6,490
$24,190 341,060 $1,845 254 $229 - $2,085 - $24,190
341,060
kWh
$1,845
254
kW-months/year
$229
-
$
$2,085
-
$
TOTAL IMPLEMENTED Savings:
$28,349
Cost:
$6,490
$24,190 341,060 $1,845 254 $229 - $2,085 - $24,190
341,060
kWh
$1,845
254
kW-months/year
$229
-
$
$2,085
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost