IAC logo
IAC Assessment: AM0633
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0633
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 2013
Principal Product Doors
NAICS 321911 - Wood Window and Door Manufacturing
SIC 2431 - Millwork
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 84,600
Annual Production 890,000 Pieces
Production Hrs. Annual 2,030
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $75,239 1,515,391 kWh $0.05
Electricity Demand $50,903 7,756 kW-months/year $6.56
Electricity Fees $8,190 - $ -
TOTAL ENERGY COSTS $134,332
RECOMMENDED SAVINGS* $179,110 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $34,555
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Primary Raw Material
$ kWh $ kW-months/year $ lb $ $ $ $
01: 3.5317 SELL / OFFER BY-PRODUCT AS ANIMAL FEED Savings:
$143,455
Cost:
$102,715
- - - - $84,240 3,744,000 $59,215 - - - -
-
kWh
-
-
kW-months/year
$84,240
3,744,000
lb
$59,215
-
$
-
-
$
02: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$17,500
Cost:
$800
- - - - - - - - $17,500 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$17,500
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,090
Cost:
$12,690
- - $10,090 1,272 - - - - - - -
-
kWh
$10,090
1,272
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$520
Cost:
$160
$270 5,400 $250 32 - - - - - - $270
5,400
kWh
$250
32
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,100
Cost:
$16
$570 11,360 $530 67 - - - - - - $570
11,360
kWh
$530
67
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,420
Cost:
$1,000
$2,800 55,900 $2,620 330 - - - - - - $2,800
55,900
kWh
$2,620
330
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$780
Cost:
-
$780 15,600 - - - - - - - - $780
15,600
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
08: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$245
Cost:
-
$125 2,500 $120 15 - - - - - - $125
2,500
kWh
$120
15
kW-months/year
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$179,110
Cost:
$117,381
$4,545 90,760 $13,610 1,716 $84,240 3,744,000 $59,215 - $17,500 - $4,545
90,760
kWh
$13,610
1,716
kW-months/year
$84,240
3,744,000
lb
$59,215
-
$
$17,500
-
$
TOTAL IMPLEMENTED Savings:
$34,555
Cost:
$14,650
$3,975 79,400 $13,080 1,649 - - - - $17,500 - $3,975
79,400
kWh
$13,080
1,649
kW-months/year
-
-
lb
-
-
$
$17,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Primary Raw Material Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Primary Raw Material