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IAC Assessment: AM0639
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IAC Assessment: AM0639
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IAC Center Texas A&M, College Station
Assessment Year 2013
Principal Product Plastic drums
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 90,000
Annual Production 1,450,000 Pieces
Production Hrs. Annual 8,688
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $582,514 15,892,000 kWh $0.04
Electricity Demand $271,294 28,866 kW-months/year $9.40
Electricity Fees $17,938 - $ -
TOTAL ENERGY COSTS $871,746
RECOMMENDED SAVINGS* $42,929 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $35,529
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees
$ kWh $ kW-months/year $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$10,680
Cost:
$500
$6,830 243,900 $3,850 337 - - $6,830
243,900
kWh
$3,850
337
kW-months/year
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,550
Cost:
$18
$4,830 172,500 $2,720 238 - - $4,830
172,500
kWh
$2,720
238
kW-months/year
-
-
$
03: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$7,089
Cost:
-
- - - - $7,089 - -
-
kWh
-
-
kW-months/year
$7,089
-
$
04: 2.2615 CLEAN CONDENSER TUBES Savings:
$6,020
Cost:
$7,540
$2,860 102,200 $3,160 276 - - $2,860
102,200
kWh
$3,160
276
kW-months/year
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$5,960
Cost:
$13,780
- - $5,960 521 - - -
-
kWh
$5,960
521
kW-months/year
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,190
Cost:
-
$2,680 95,640 $1,510 132 - - $2,680
95,640
kWh
$1,510
132
kW-months/year
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,440
Cost:
$1,840
$1,440 51,540 - - - - $1,440
51,540
kWh
-
-
kW-months/year
-
-
$
TOTAL RECOMMENDED Savings:
$42,929
Cost:
$23,678
$18,640 665,780 $17,200 1,504 $7,089 - $18,640
665,780
kWh
$17,200
1,504
kW-months/year
$7,089
-
$
TOTAL IMPLEMENTED Savings:
$35,529
Cost:
$8,058
$17,200 614,240 $11,240 983 $7,089 - $17,200
614,240
kWh
$11,240
983
kW-months/year
$7,089
-
$
Savings
Cost
$ kWh $ kW-months/year $ $
Electricity Usage Electricity Demand Electricity Fees Electricity Usage Electricity Demand Electricity Fees