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IAC Assessment: AM0669
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IAC Assessment: AM0669
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IAC Center Texas A&M, College Station
Assessment Year 2014
Principal Product Aluminum beverage cans
NAICS 332431 - Metal Can Manufacturing
SIC 3411 - Metal Cans
Sales $100,000,000-$500,000,000
# of Employees 402
Plant Area (Sq.Ft.) 260,000
Annual Production 2,255,500,000 Pieces
Production Hrs. Annual 8,328
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,728,079 44,809,250 kWh $0.04
Electricity Demand $585,434 70,656 kW-months/year $8.29
Electricity Fees $86,380 - $ -
Natural Gas $643,774 135,213 MMBtu $4.76
TOTAL ENERGY COSTS $3,043,667
RECOMMENDED SAVINGS* $75,338 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $70,538
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Water Consumption Electricity Usage Electricity Demand Water Consumption
$ kWh $ kW-months/year $ Tgal
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$24,407
Cost:
$52
$16,421 453,769 $7,986 934 - - $16,421
453,769
kWh
$7,986
934
kW-months/year
-
-
Tgal
02: 3.4155 METER WASTE WATER Savings:
$20,590
Cost:
$4,500
- - - - $20,590 - -
-
kWh
-
-
kW-months/year
$20,590
-
Tgal
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$10,410
Cost:
-
$7,300 201,900 $3,110 364 - - $7,300
201,900
kWh
$3,110
364
kW-months/year
-
-
Tgal
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$6,332
Cost:
$3,600
$4,724 130,533 $1,608 188 - - $4,724
130,533
kWh
$1,608
188
kW-months/year
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,663
Cost:
$12,000
$5,663 156,475 - - - - $5,663
156,475
kWh
-
-
kW-months/year
-
-
Tgal
06: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$4,800
Cost:
$315
$3,560 98,396 $1,240 145 - - $3,560
98,396
kWh
$1,240
145
kW-months/year
-
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,186
Cost:
$570
$1,630 45,034 $556 65 - - $1,630
45,034
kWh
$556
65
kW-months/year
-
-
Tgal
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$950
Cost:
$44
$711 19,654 $239 28 - - $711
19,654
kWh
$239
28
kW-months/year
-
-
Tgal
TOTAL RECOMMENDED Savings:
$75,338
Cost:
$21,081
$40,009 1,105,761 $14,739 1,724 $20,590 - $40,009
1,105,761
kWh
$14,739
1,724
kW-months/year
$20,590
-
Tgal
TOTAL IMPLEMENTED Savings:
$70,538
Cost:
$20,766
$36,449 1,007,365 $13,499 1,579 $20,590 - $36,449
1,007,365
kWh
$13,499
1,579
kW-months/year
$20,590
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ Tgal
Electricity Usage Electricity Demand Water Consumption Electricity Usage Electricity Demand Water Consumption