IAC logo
IAC Assessment: AM0671
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0671
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 2014
Principal Product Foam plates and bowls
NAICS 326150 - Urethane and Other Foam Product (except Polystyrene) Manufacturing
SIC 3086 - Plastics Foam Products
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 330,000
Annual Production 2,500,000,000 Pieces
Production Hrs. Annual 8,688
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,166,601 17,285,777 kWh $0.07
Electricity Demand $106,505 28,643 kW-months/year $3.72
TOTAL ENERGY COSTS $1,273,106
RECOMMENDED SAVINGS* $155,475 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $155,475
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Usage Electricity Demand
$ kWh $ kW-months/year
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$59,505
Cost:
$4,370
$55,770 845,000 $3,735 1,167 $55,770
845,000
kWh
$3,735
1,167
kW-months/year
02: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$39,640
Cost:
$20,000
$37,150 562,900 $2,490 778 $37,150
562,900
kWh
$2,490
778
kW-months/year
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$34,810
Cost:
$18,000
$32,620 494,200 $2,190 683 $32,620
494,200
kWh
$2,190
683
kW-months/year
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$14,780
Cost:
-
$13,770 208,700 $1,010 315 $13,770
208,700
kWh
$1,010
315
kW-months/year
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,250
Cost:
$4,550
$4,860 73,700 $390 121 $4,860
73,700
kWh
$390
121
kW-months/year
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$880
Cost:
$1,770
$830 12,500 $50 17 $830
12,500
kWh
$50
17
kW-months/year
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$610
Cost:
$30
$570 8,600 $40 12 $570
8,600
kWh
$40
12
kW-months/year
TOTAL RECOMMENDED Savings:
$155,475
Cost:
$48,720
$145,570 2,205,600 $9,905 3,093 $145,570
2,205,600
kWh
$9,905
3,093
kW-months/year
TOTAL IMPLEMENTED Savings:
$155,475
Cost:
$48,720
$145,570 2,205,600 $9,905 3,093 $145,570
2,205,600
kWh
$9,905
3,093
kW-months/year
Savings
Cost
$ kWh $ kW-months/year
Electricity Usage Electricity Demand Electricity Usage Electricity Demand