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IAC Assessment: AM0690
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IAC Assessment: AM0690
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IAC Center Texas A&M, College Station
Assessment Year 2015
Principal Product Precision machining
NAICS 332710 - Machine Shops
SIC 3599 - Industrial Machinery, Nec
Sales $50,000,000-$100,000,000
# of Employees 109
Plant Area (Sq.Ft.) 227,500
Annual Production 21,530 Pieces
Production Hrs. Annual 2,490
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $546,031 8,941,947 kWh $0.06
Electricity Demand $173,415 24,909 kW-months/year $6.96
Electricity Fees $3,884 - $ -
TOTAL ENERGY COSTS $723,330
RECOMMENDED SAVINGS* $88,580 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand LPG Ancillary Material Cost Electricity Usage Electricity Demand LPG Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$17,950
Cost:
$12,830
- - - - $(-3,650) (-186) $21,600 - -
-
kWh
-
-
kW-months/year
$(-3,650)
(-186)
MMBtu
$21,600
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,320
Cost:
$2,000
$9,900 170,600 $7,420 1,028 - - - - $9,900
170,600
kWh
$7,420
1,028
kW-months/year
-
-
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,550
Cost:
$31,640
- - $14,550 2,015 - - - - -
-
kWh
$14,550
2,015
kW-months/year
-
-
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,210
Cost:
$21,860
- - $11,210 1,553 - - - - -
-
kWh
$11,210
1,553
kW-months/year
-
-
MMBtu
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$8,400
Cost:
$9,800
- - - - - - $8,400 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$8,400
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$8,190
Cost:
$10,960
$4,670 80,500 $3,520 488 - - - - $4,670
80,500
kWh
$3,520
488
kW-months/year
-
-
MMBtu
-
-
$
07: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,570
Cost:
$11,330
- - $4,570 633 - - - - -
-
kWh
$4,570
633
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,060
Cost:
$1,270
$4,060 69,950 - - - - - - $4,060
69,950
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,330
Cost:
$30
$1,330 22,965 $1,000 138 - - - - $1,330
22,965
kWh
$1,000
138
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$88,580
Cost:
$101,720
$19,960 344,015 $42,270 5,855 $(-3,650) (-186) $30,000 - $19,960
344,015
kWh
$42,270
5,855
kW-months/year
$(-3,650)
(-186)
MMBtu
$30,000
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand LPG Ancillary Material Cost Electricity Usage Electricity Demand LPG Ancillary Material Cost