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IAC Assessment: AM0707
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IAC Assessment: AM0707
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IAC Center Texas A&M, College Station
Assessment Year 2016
Principal Product Ferrous and non-ferrous casting
NAICS 331512 - Steel Investment Foundries
SIC 3324 - Steel Investment Foundries
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 30,000
Annual Production 624,000 Pounds
Production Hrs. Annual 1,600
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $117,438 1,468,571 kWh $0.08
Electricity Demand $28,036 8,092 kW-months/year $3.46
Electricity Fees $12,143 - $ -
Natural Gas $54,568 9,854 MMBtu $5.54
TOTAL ENERGY COSTS $212,185
RECOMMENDED SAVINGS* $59,181 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $58,300
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$49,370
Cost:
$11,000
- - - - $9,870 - $39,500 - -
-
kWh
-
-
kW-months/year
$9,870
-
$
$39,500
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,170
Cost:
$2,000
$3,120 41,400 $1,050 310 - - - - $3,120
41,400
kWh
$1,050
310
kW-months/year
-
-
$
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$3,110
Cost:
-
$(-1,282) - $3,042 - $1,350 - - - $(-1,282)
-
kWh
$3,042
-
kW-months/year
$1,350
-
$
-
-
$
04: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$1,650
Cost:
$80
$1,650 21,860 - - - - - - $1,650
21,860
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$468
Cost:
$80
$350 4,640 $118 35 - - - - $350
4,640
kWh
$118
35
kW-months/year
-
-
$
-
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$310
Cost:
$540
$310 4,080 - - - - - - $310
4,080
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$103
Cost:
-
$69 910 $34 10 - - - - $69
910
kWh
$34
10
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$59,181
Cost:
$13,700
$4,217 72,890 $4,244 355 $11,220 - $39,500 - $4,217
72,890
kWh
$4,244
355
kW-months/year
$11,220
-
$
$39,500
-
$
TOTAL IMPLEMENTED Savings:
$58,300
Cost:
$13,080
$3,488 63,260 $4,092 310 $11,220 - $39,500 - $3,488
63,260
kWh
$4,092
310
kW-months/year
$11,220
-
$
$39,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost