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IAC Assessment: AM0751
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IAC Assessment: AM0751
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Texas A&M, College Station
Assessment Year 2018
Principal Product Rebar fabrication and extruded cable
NAICS 332114 - Custom Roll Forming
SIC 3449 - Miscellaneous Metal Work
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 105,000
Annual Production 135,000,000 Pounds
Production Hrs. Annual 5,985
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $110,922 1,740,768 kWh $0.06
Electricity Demand $35,772 6,002 kW-months/year $5.96
Electricity Fees $9,466 - $ -
Natural Gas $401 26 MMBtu $15.42
TOTAL ENERGY COSTS $156,561
RECOMMENDED SAVINGS* $69,610 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,730
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ lb $ $
01: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$15,720
Cost:
$6,000
- - - - - - $15,720 284,000 - - -
-
kWh
-
-
kW-months/year
-
-
$
$15,720
284,000
lb
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,430
Cost:
$20,750
- - $12,430 1,983 - - - - - - -
-
kWh
$12,430
1,983
kW-months/year
-
-
$
-
-
lb
-
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$27,160
Cost:
$10,000
- - - - $6,790 - - - $20,370 - -
-
kWh
-
-
kW-months/year
$6,790
-
$
-
-
lb
$20,370
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,355
Cost:
$1,000
$4,020 62,800 $1,335 213 - - - - - - $4,020
62,800
kWh
$1,335
213
kW-months/year
-
-
$
-
-
lb
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,980
Cost:
$500
$3,740 58,380 $1,240 198 - - - - - - $3,740
58,380
kWh
$1,240
198
kW-months/year
-
-
$
-
-
lb
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,005
Cost:
$3,520
- - $2,005 320 - - - - - - -
-
kWh
$2,005
320
kW-months/year
-
-
$
-
-
lb
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,310
Cost:
$7
$980 15,300 $330 53 - - - - - - $980
15,300
kWh
$330
53
kW-months/year
-
-
$
-
-
lb
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$650
Cost:
$470
$650 10,100 - - - - - - - - $650
10,100
kWh
-
-
kW-months/year
-
-
$
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$69,610
Cost:
$42,247
$9,390 146,580 $17,340 2,767 $6,790 - $15,720 284,000 $20,370 - $9,390
146,580
kWh
$17,340
2,767
kW-months/year
$6,790
-
$
$15,720
284,000
lb
$20,370
-
$
TOTAL IMPLEMENTED Savings:
$26,730
Cost:
$26,247
$9,390 146,580 $17,340 2,767 - - - - - - $9,390
146,580
kWh
$17,340
2,767
kW-months/year
-
-
$
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Solid Waste (non-haz) One-time Revenue or Avoided Cost