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IAC Assessment: AM0765
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IAC Assessment: AM0765
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Texas A&M, College Station
Assessment Year 2018
Principal Product foamglass insulation
NAICS 327211 - Flat Glass Manufacturing
SIC 3211 - Flat Glass
Sales $10,000,000-$50,000,000
# of Employees 85
Plant Area (Sq.Ft.) 76,487
Annual Production 17,170 Thousand Feet
Production Hrs. Annual 7,899
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $342,148 8,530,662 kWh $0.04
Electricity Demand $202,959 20,457 kW-months/year $9.92
Electricity Fees $1,987 - $ -
Natural Gas $288,463 78,591 MMBtu $3.67
TOTAL ENERGY COSTS $835,557
RECOMMENDED SAVINGS* $264,350 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $83,840
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$173,300
Cost:
$721,800
$126,500 3,167,000 $78,400 6,972 $(-31,600) - - - $126,500
3,167,000
kWh
$78,400
6,972
kW-months/year
$(-31,600)
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$71,530
Cost:
$81,610
- - $71,530 6,358 - - - - -
-
kWh
$71,530
6,358
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,060
Cost:
$1,000
$5,590 139,800 $3,470 308 - - - - $5,590
139,800
kWh
$3,470
308
kW-months/year
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,210
Cost:
$22
$3,960 99,000 $3,250 289 - - - - $3,960
99,000
kWh
$3,250
289
kW-months/year
-
-
$
-
-
$
05: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$2,740
Cost:
-
- - - - - - $2,740 - -
-
kWh
-
-
kW-months/year
-
-
$
$2,740
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$510
Cost:
$595
$240 5,950 $270 24 - - - - $240
5,950
kWh
$270
24
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$264,350
Cost:
$805,027
$136,290 3,411,750 $156,920 13,951 $(-31,600) - $2,740 - $136,290
3,411,750
kWh
$156,920
13,951
kW-months/year
$(-31,600)
-
$
$2,740
-
$
TOTAL IMPLEMENTED Savings:
$83,840
Cost:
$83,205
$5,830 145,750 $75,270 6,690 - - $2,740 - $5,830
145,750
kWh
$75,270
6,690
kW-months/year
-
-
$
$2,740
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Ancillary Material Cost One-time Revenue or Avoided Cost