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IAC Assessment: AM0772
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IAC Assessment: AM0772
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IAC Center Texas A&M, College Station
Assessment Year 2019
Principal Product High temperature gate, goggle, and butterfly valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 120,000
Annual Production 250 Units
Production Hrs. Annual 4,725
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,320 1,943,040 kWh $0.05
Electricity Demand $48,462 6,336 kW-months/year $7.65
Electricity Fees $6,796 - $ -
Natural Gas $24,634 3,303 MMBtu $7.46
TOTAL ENERGY COSTS $171,212
RECOMMENDED SAVINGS* $66,585 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $53,298
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$18,306
Cost:
$1,100
$18,306 396,825 - - - - - - - - - - $18,306
396,825
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$27,900
Cost:
$10,000
- - - - $10,080 - - - - - $17,820 - -
-
kWh
-
-
kW-months/year
$10,080
-
$
-
-
MMBtu
-
-
$
$17,820
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,709
Cost:
$23,380
- - $10,709 1,773 - - - - - - - - -
-
kWh
$10,709
1,773
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,435
Cost:
$20
$1,662 36,130 $773 128 - - - - - - - - $1,662
36,130
kWh
$773
128
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,191
Cost:
$3,010
- - - - - - $2,191 296 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$2,191
296
MMBtu
-
-
$
-
-
$
06: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$3,642
Cost:
-
- - - - $3,642 - - - - - - - -
-
kWh
-
-
kW-months/year
$3,642
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$365
Cost:
$770
$365 7,900 - - - - - - - - - - $365
7,900
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$650
Cost:
$900
- - - - - - - - $650 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
$650
-
$
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$387
Cost:
$160
$266 4,900 $121 20 - - - - - - - - $266
4,900
kWh
$121
20
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$66,585
Cost:
$39,340
$20,599 445,755 $11,603 1,921 $13,722 - $2,191 296 $650 - $17,820 - $20,599
445,755
kWh
$11,603
1,921
kW-months/year
$13,722
-
$
$2,191
296
MMBtu
$650
-
$
$17,820
-
$
TOTAL IMPLEMENTED Savings:
$53,298
Cost:
$12,790
$20,333 440,855 $773 128 $13,722 - - - $650 - $17,820 - $20,333
440,855
kWh
$773
128
kW-months/year
$13,722
-
$
-
-
MMBtu
$650
-
$
$17,820
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost