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IAC Assessment: AM0775
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IAC Assessment: AM0775
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2019
Principal Product Corrugated sheets
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $50,000,000-$100,000,000
# of Employees 100
Plant Area (Sq.Ft.) 162,400
Annual Production 2,100 Thousand Feet
Production Hrs. Annual 7,320
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $198,944 4,876,544 kWh $0.04
Electricity Demand $109,609 12,804 kW-months/year $8.56
Electricity Fees $7,125 - $ -
Natural Gas $265,348 93,333 MMBtu $2.84
TOTAL ENERGY COSTS $581,026
RECOMMENDED SAVINGS* $78,205 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $54,420
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$35,280
Cost:
$50
- - - - - - $17,640 - $17,640 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,640
-
$
$17,640
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$22,000
Cost:
$27,030
- - $22,000 2,338 - - - - - - -
-
kWh
$22,000
2,338
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$16,580
Cost:
$2,000
$12,050 294,000 $4,530 481 - - - - - - $12,050
294,000
kWh
$4,530
481
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,540
Cost:
$11
$1,120 27,370 $420 45 - - - - - - $1,120
27,370
kWh
$420
45
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$405
Cost:
$1,320
- - - - $405 142 - - - - -
-
kWh
-
-
kW-months/year
$405
142
MMBtu
-
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$475
Cost:
-
$345 8,355 $130 14 - - - - - - $345
8,355
kWh
$130
14
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,310
Cost:
$225
$940 22,830 $370 40 - - - - - - $940
22,830
kWh
$370
40
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$615
Cost:
-
$615 14,980 - - - - - - - - $615
14,980
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$78,205
Cost:
$30,636
$15,070 367,535 $27,450 2,918 $405 142 $17,640 - $17,640 - $15,070
367,535
kWh
$27,450
2,918
kW-months/year
$405
142
MMBtu
$17,640
-
$
$17,640
-
$
TOTAL IMPLEMENTED Savings:
$54,420
Cost:
$3,381
$13,785 336,350 $4,950 526 $405 142 $17,640 - $17,640 - $13,785
336,350
kWh
$4,950
526
kW-months/year
$405
142
MMBtu
$17,640
-
$
$17,640
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes One-time Revenue or Avoided Cost