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IAC Assessment: AM0784
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IAC Assessment: AM0784
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2019
Principal Product Corrugated sheets and containers
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 250,000
Annual Production 1,250,000,000 Units
Production Hrs. Annual 6,600
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $316,412 8,014,243 kWh $0.04
Electricity Demand $168,761 19,448 kW-months/year $8.68
Electricity Fees $10,693 - $ -
Natural Gas $198,147 52,590 MMBtu $3.77
TOTAL ENERGY COSTS $694,013
RECOMMENDED SAVINGS* $71,150 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $71,150
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$27,050
Cost:
$32,150
- - $27,050 3,070 - - -
-
kWh
$27,050
3,070
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$32,100
Cost:
$8,000
$22,920 573,000 $9,180 1,042 - - $22,920
573,000
kWh
$9,180
1,042
kW-months/year
-
-
MMBtu
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,980
Cost:
$1,400
- - - - $5,980 1,650 -
-
kWh
-
-
kW-months/year
$5,980
1,650
MMBtu
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$2,490
Cost:
$100
- - - - $2,490 688 -
-
kWh
-
-
kW-months/year
$2,490
688
MMBtu
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,190
Cost:
$1,050
$2,283 57,087 $907 103 - - $2,283
57,087
kWh
$907
103
kW-months/year
-
-
MMBtu
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$340
Cost:
-
$240 6,100 $100 11 - - $240
6,100
kWh
$100
11
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$71,150
Cost:
$42,700
$25,443 636,187 $37,237 4,226 $8,470 2,338 $25,443
636,187
kWh
$37,237
4,226
kW-months/year
$8,470
2,338
MMBtu
TOTAL IMPLEMENTED Savings:
$71,150
Cost:
$42,700
$25,443 636,187 $37,237 4,226 $8,470 2,338 $25,443
636,187
kWh
$37,237
4,226
kW-months/year
$8,470
2,338
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas