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IAC Assessment: AM0814
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IAC Assessment: AM0814
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center Texas A&M, College Station
Assessment Year 2020
Principal Product Lighting products
NAICS 335122 - Commercial, Industrial, and Institutional Electric Lighting Fixture Manufacturing
SIC 3646 - Commercial Lighting Fixtures
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 220,000
Annual Production 100,000 Pieces
Production Hrs. Annual 2,117
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $79,805 2,326,200 kWh $0.03
Electricity Demand $66,317 8,354 kW-months/year $7.94
Electricity Fees $18,788 - $ -
Natural Gas $33,920 5,093 MMBtu $6.66
TOTAL ENERGY COSTS $198,830
RECOMMENDED SAVINGS* $92,630 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $86,170
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$74,300
Cost:
$7,400
- - - - $14,860 - - - $59,440 - -
-
kWh
-
-
kW-months/year
$14,860
-
$
-
-
$
$59,440
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$7,570
Cost:
$2,000
$5,230 153,700 $2,340 307 - - - - - - $5,230
153,700
kWh
$2,340
307
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,460
Cost:
$9,830
- - $6,460 849 - - - - - - -
-
kWh
$6,460
849
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,540
Cost:
$1,000
$680 19,980 $860 113 - - - - - - $680
19,980
kWh
$860
113
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,470
Cost:
$4,340
$150 4,320 $190 24 - - $1,130 - - - $150
4,320
kWh
$190
24
kW-months/year
-
-
$
$1,130
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$500
Cost:
$25
$220 6,470 $280 37 - - - - - - $220
6,470
kWh
$280
37
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$490
Cost:
-
- - - - - - $490 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$490
-
$
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$300
Cost:
$200
$130 3,930 $170 22 - - - - - - $130
3,930
kWh
$170
22
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$92,630
Cost:
$24,795
$6,410 188,400 $10,300 1,352 $14,860 - $1,620 - $59,440 - $6,410
188,400
kWh
$10,300
1,352
kW-months/year
$14,860
-
$
$1,620
-
$
$59,440
-
$
TOTAL IMPLEMENTED Savings:
$86,170
Cost:
$14,965
$6,410 188,400 $3,840 503 $14,860 - $1,620 - $59,440 - $6,410
188,400
kWh
$3,840
503
kW-months/year
$14,860
-
$
$1,620
-
$
$59,440
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost