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IAC Assessment: AM0825
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IAC Assessment: AM0825
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IAC Center Texas A&M, College Station
Assessment Year 2021
Principal Product Steel forgings
NAICS 332111 - Iron and Steel Forging
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 150,000
Annual Production 7,100,000 Pieces
Production Hrs. Annual 4,330
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $294,350 8,345,273 kWh $0.04
Electricity Demand $218,577 26,731 kW-months/year $8.18
Electricity Fees $31,169 - $ -
Natural Gas $823,236 258,504 MMBtu $3.18
TOTAL ENERGY COSTS $1,367,332
RECOMMENDED SAVINGS* $33,540 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,930
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$12,860
Cost:
$5,000
$7,600 217,000 $5,260 610 - - - - $7,600
217,000
kWh
$5,260
610
kW-months/year
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$8,900
Cost:
-
$9,300 267,000 - - $(-400) - - - $9,300
267,000
kWh
-
-
kW-months/year
$(-400)
-
$
-
-
$
03: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$8,070
Cost:
$4,250
$4,550 130,200 - - - - $3,520 - $4,550
130,200
kWh
-
-
kW-months/year
-
-
$
$3,520
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,400
Cost:
$300
$1,300 37,200 $1,100 130 - - - - $1,300
37,200
kWh
$1,100
130
kW-months/year
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,310
Cost:
$45
$770 22,000 $540 62 - - - - $770
22,000
kWh
$540
62
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$33,540
Cost:
$9,595
$23,520 673,400 $6,900 802 $(-400) - $3,520 - $23,520
673,400
kWh
$6,900
802
kW-months/year
$(-400)
-
$
$3,520
-
$
TOTAL IMPLEMENTED Savings:
$20,930
Cost:
$9,250
$12,150 347,200 $5,260 610 - - $3,520 - $12,150
347,200
kWh
$5,260
610
kW-months/year
-
-
$
$3,520
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost