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IAC Assessment: AM0846
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IAC Assessment: AM0846
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IAC Center Texas A&M, College Station
Assessment Year 2022
Principal Product Filtration & separation equipment
NAICS 333999 - All Other Miscellaneous General Purpose Machinery Manufacturing
SIC 3569 - General Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 490
Plant Area (Sq.Ft.) 400,000
Annual Production 3,000,000 Pieces
Production Hrs. Annual 3,970
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $367,690 6,672,450 kWh $0.06
Electricity Demand $167,876 21,256 kW-months/year $7.90
Electricity Fees $60,673 - $ -
Natural Gas $365,228 29,485 MMBtu $12.39
TOTAL ENERGY COSTS $961,467
RECOMMENDED SAVINGS* $408,333 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $376,185
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$368,875
Cost:
$44,510
- - - - $73,775 - - - - - $295,100 - -
-
kWh
-
-
kW-months/year
$73,775
-
$
-
-
MMBtu
-
-
$
$295,100
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$18,760
Cost:
$4,640
$18,760 469,140 - - - - - - - - - - $18,760
469,140
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,721
Cost:
$23,810
- - $10,721 1,357 - - - - - - - - -
-
kWh
$10,721
1,357
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,168
Cost:
$6,550
$7,168 179,191 - - - - - - - - - - $7,168
179,191
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,250
Cost:
$4,570
$478 11,950 $379 48 - - - - $1,393 - - - $478
11,950
kWh
$379
48
kW-months/year
-
-
$
-
-
MMBtu
$1,393
-
$
-
-
$
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$250
Cost:
$91
$155 3,863 $95 12 - - - - - - - - $155
3,863
kWh
$95
12
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$142
Cost:
$62
$95 2,365 $47 6 - - - - - - - - $95
2,365
kWh
$47
6
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
08: 2.7224 REDUCE SPACE CONDITIONING DURING NON-WORKING HOURS Savings:
$137
Cost:
$186
- - - - - - $137 29 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$137
29
MMBtu
-
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$30
Cost:
-
$30 750 - - - - - - - - - - $30
750
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$408,333
Cost:
$84,419
$26,686 667,259 $11,242 1,423 $73,775 - $137 29 $1,393 - $295,100 - $26,686
667,259
kWh
$11,242
1,423
kW-months/year
$73,775
-
$
$137
29
MMBtu
$1,393
-
$
$295,100
-
$
TOTAL IMPLEMENTED Savings:
$376,185
Cost:
$51,122
$7,263 181,556 $47 6 $73,775 - - - - - $295,100 - $7,263
181,556
kWh
$47
6
kW-months/year
$73,775
-
$
-
-
MMBtu
-
-
$
$295,100
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Ancillary Material Cost One-time Revenue or Avoided Cost