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IAC Assessment: AM0852
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IAC Assessment: AM0852
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IAC Center Texas A&M, College Station
Assessment Year 2022
Principal Product concrete strand wire
NAICS 332618 - Other Fabricated Wire Product Manufacturing
SIC 3496 - Misc. Fabricated Wire Products
Sales $50,000,000-$100,000,000
# of Employees 40
Plant Area (Sq.Ft.) 110,900
Annual Production 27,000 Tons
Production Hrs. Annual 8,520
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $408,053 11,158,000 kWh $0.04
Electricity Demand $291,981 26,157 kW-months/year $11.16
Electricity Fees $73,024 - $ -
Natural Gas $97,447 15,886 MMBtu $6.13
TOTAL ENERGY COSTS $870,505
RECOMMENDED SAVINGS* $73,754 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $59,940
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$49,000
Cost:
$68,400
- - $49,000 4,392 - - -
-
kWh
$49,000
4,392
kW-months/year
-
-
MMBtu
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,040
Cost:
$1,835
- - - - $5,040 822 -
-
kWh
-
-
kW-months/year
$5,040
822
MMBtu
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,480
Cost:
$1,500
$3,850 103,980 $1,630 146 - - $3,850
103,980
kWh
$1,630
146
kW-months/year
-
-
MMBtu
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$220
Cost:
$385
$220 5,914 - - - - $220
5,914
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$420
Cost:
$235
- - - - $420 69 -
-
kWh
-
-
kW-months/year
$420
69
MMBtu
06: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,265
Cost:
-
$3,385 91,490 $2,880 260 - - $3,385
91,490
kWh
$2,880
260
kW-months/year
-
-
MMBtu
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$89
Cost:
$91
$49 1,315 $40 4 - - $49
1,315
kWh
$40
4
kW-months/year
-
-
MMBtu
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,170
Cost:
$35
$2,230 60,196 $940 84 - - $2,230
60,196
kWh
$940
84
kW-months/year
-
-
MMBtu
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,070
Cost:
$540
$2,200 59,525 $1,870 165 - - $2,200
59,525
kWh
$1,870
165
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$73,754
Cost:
$73,021
$11,934 322,420 $56,360 5,051 $5,460 891 $11,934
322,420
kWh
$56,360
5,051
kW-months/year
$5,460
891
MMBtu
TOTAL IMPLEMENTED Savings:
$59,940
Cost:
$71,970
$3,850 103,980 $50,630 4,538 $5,460 891 $3,850
103,980
kWh
$50,630
4,538
kW-months/year
$5,460
891
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas