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IAC Assessment: AM0855
Sponsored by:
DOE MESC
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IAC Assessment: AM0855
IAC Center Texas A&M, College Station
Assessment Year 2022
Principal Product Conveyors
NAICS 333922 - Conveyor and Conveying Equipment Manufacturing
SIC 3535 - Conveyors And Conveying Equipment
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 120,000
Annual Production 3,500,000 Tons
Production Hrs. Annual 3,050
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $41,311 760,037 kWh $0.05
Electricity Demand $37,440 3,877 kW-months/year $9.66
Electricity Fees $6,469 - $ -
TOTAL ENERGY COSTS $85,220
RECOMMENDED SAVINGS* $48,632 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$32,345
Cost:
$5,000
- - - - $6,469 - $25,876 - -
-
kWh
-
-
kW-months/year
$6,469
-
$
$25,876
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$7,487
Cost:
$13,455
- - $7,487 775 - - - - -
-
kWh
$7,487
775
kW-months/year
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,775
Cost:
$2,575
$2,005 37,140 $1,770 183 - - - - $2,005
37,140
kWh
$1,770
183
kW-months/year
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,135
Cost:
-
$1,130 21,010 $1,005 104 - - - - $1,130
21,010
kWh
$1,005
104
kW-months/year
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,650
Cost:
$1,000
$880 16,240 $770 80 - - - - $880
16,240
kWh
$770
80
kW-months/year
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$830
Cost:
$2,100
$830 15,340 - - - - - - $830
15,340
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$410
Cost:
$1,085
$410 7,601 - - - - - - $410
7,601
kWh
-
-
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$48,632
Cost:
$25,215
$5,255 97,331 $11,032 1,142 $6,469 - $25,876 - $5,255
97,331
kWh
$11,032
1,142
kW-months/year
$6,469
-
$
$25,876
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees One-time Revenue or Avoided Cost