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IAC Assessment: AM0874
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IAC Assessment: AM0874
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IAC Center Texas A&M, College Station
Assessment Year 2023
Principal Product Aluminum extrusions
NAICS 331318 - Other Aluminum Rolling, Drawing, and Extruding
SIC 3354 - Aluminum Extruded Products
Sales $50,000,000-$100,000,000
# of Employees 154
Plant Area (Sq.Ft.) 140,000
Annual Production 61,000,000 Pounds
Production Hrs. Annual 7,320
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $640,109 9,616,520 kWh $0.07
Electricity Demand $211,477 24,542 kW-months/year $8.62
Electricity Fees $5,078 - $ -
Natural Gas $378,456 45,787 MMBtu $8.27
TOTAL ENERGY COSTS $1,235,120
RECOMMENDED SAVINGS* $119,275 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $117,375
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$34,860
Cost:
$3,000
$28,790 429,700 $6,070 704 - - - - $28,790
429,700
kWh
$6,070
704
kW-months/year
-
-
$
-
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$18,060
Cost:
$430
$18,060 269,600 - - - - - - $18,060
269,600
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$10,850
Cost:
$4,340
$8,655 129,180 $1,770 210 $425 - - - $8,655
129,180
kWh
$1,770
210
kW-months/year
$425
-
$
-
-
$
04: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$49,585
Cost:
$3,600
- - - - $9,917 - $39,668 - -
-
kWh
-
-
kW-months/year
$9,917
-
$
$39,668
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,970
Cost:
$18
$2,450 36,600 $520 60 - - - - $2,450
36,600
kWh
$520
60
kW-months/year
-
-
$
-
-
$
06: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$1,900
Cost:
$35
- - - - - - $1,900 - -
-
kWh
-
-
kW-months/year
-
-
$
$1,900
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,050
Cost:
$960
$770 11,500 $280 32 - - - - $770
11,500
kWh
$280
32
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$119,275
Cost:
$12,383
$58,725 876,580 $8,640 1,006 $10,342 - $41,568 - $58,725
876,580
kWh
$8,640
1,006
kW-months/year
$10,342
-
$
$41,568
-
$
TOTAL IMPLEMENTED Savings:
$117,375
Cost:
$12,348
$58,725 876,580 $8,640 1,006 $10,342 - $39,668 - $58,725
876,580
kWh
$8,640
1,006
kW-months/year
$10,342
-
$
$39,668
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Ancillary Material Cost One-time Revenue or Avoided Cost