IAC logo
IAC Assessment: AM0875
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0875
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 2023
Principal Product Custom metal products
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3444 - Sheet Metalwork
Sales $1,000,000-$5,000,000
# of Employees 135
Plant Area (Sq.Ft.) 92,000
Annual Production 1,150,000 Pieces
Production Hrs. Annual 6,440
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $114,214 1,425,000 kWh $0.08
Electricity Demand $29,704 3,975 kW-months/year $7.47
Electricity Fees $11,935 - $ -
Natural Gas $11,933 783 MMBtu $15.24
TOTAL ENERGY COSTS $167,786
RECOMMENDED SAVINGS* $33,725 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,355
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$22,785
Cost:
$7,000
- - - - $11,393 - - - $11,392 - -
-
kWh
-
-
kW-months/year
$11,393
-
$
-
-
$
$11,392
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,370
Cost:
$900
$1,370 17,100 - - - - - - - - $1,370
17,100
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,130
Cost:
$460
$1,130 14,180 - - - - - - - - $1,130
14,180
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,630
Cost:
$4,160
$1,765 22,070 - - - - $865 - - - $1,765
22,070
kWh
-
-
kW-months/year
-
-
$
$865
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,920
Cost:
$15
$3,240 40,470 $680 91 - - - - - - $3,240
40,470
kWh
$680
91
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$965
Cost:
$15
$770 9,585 $195 25 - - - - - - $770
9,585
kWh
$195
25
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$925
Cost:
$500
$790 9,830 $135 18 - - - - - - $790
9,830
kWh
$135
18
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$33,725
Cost:
$13,050
$9,065 113,235 $1,010 134 $11,393 - $865 - $11,392 - $9,065
113,235
kWh
$1,010
134
kW-months/year
$11,393
-
$
$865
-
$
$11,392
-
$
TOTAL IMPLEMENTED Savings:
$32,355
Cost:
$12,150
$7,695 96,135 $1,010 134 $11,393 - $865 - $11,392 - $7,695
96,135
kWh
$1,010
134
kW-months/year
$11,393
-
$
$865
-
$
$11,392
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Ancillary Material Cost One-time Revenue or Avoided Cost