Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2024 |
| Principal Product | Metal coatings |
| NAICS | 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479 - Metal Coating And Allied Services |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 47 |
| Plant Area (Sq.Ft.) | 150,000 |
| Annual Production | 87,000 Tons |
| Production Hrs. Annual | 3,140 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $224,145 | 4,725,900 | kWh | $0.05 |
| Electricity Demand | $209,623 | 18,037 | kW-months/year | $11.62 |
| Electricity Fees | $17,482 | - | $ | - |
| Natural Gas | $643,322 | 99,377 | MMBtu | $6.47 |
| TOTAL ENERGY COSTS | $1,094,572 | |||
| RECOMMENDED SAVINGS* | $611,599 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Administrative Changes | One-time Revenue or Avoided Cost | Primary Product | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Administrative Changes | One-time Revenue or Avoided Cost | Primary Product | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.3413 BURN FOSSIL FUEL TO PRODUCE STEAM TO DRIVE A STEAM TURBINE-GENERATOR AND USE STEAM EXHAUST FOR HEAT |
Savings: $210,130 Cost: $2,300,000 |
$155,680 | 3,284,400 | $187,630 | 16,300 | - | - | $(-133,180) | (-20,580) | - | - | - | - | - | - |
$155,680 3,284,400 kWh |
$187,630 16,300 kW-months/year |
- - $ |
$(-133,180) (-20,580) MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2211 USE OPTIMUM TEMPERATURE |
Savings: $182,340 Cost: $400,000 |
- | - | - | - | - | - | $182,340 | 28,180 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$182,340 28,180 MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.9114 USE SOLAR HEAT TO MAKE ELECTRICTY |
Savings: $108,000 Cost: $1,583,300 |
$108,000 | 2,290,000 | - | - | - | - | - | - | - | - | - | - | - | - |
$108,000 2,290,000 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 4.631 INSTALL AN UNINTERUPTABLE POWER SUPPLY |
Savings: $10,125 Cost: $25,600 |
- | - | - | - | - | - | - | - | - | - | - | - | $10,125 | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
$10,125 - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $47,600 Cost: $59,770 |
- | - | $47,600 | 4,098 | - | - | - | - | - | - | - | - | - | - |
- - kWh |
$47,600 4,098 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $9,410 Cost: $630 |
- | - | - | - | - | - | $9,410 | 1,450 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$9,410 1,450 MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES |
Savings: $40,900 Cost: $8,000 |
- | - | - | - | - | - | - | - | $8,180 | - | $32,720 | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$8,180 - $ |
$32,720 - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.8123 PAY UTILITY BILLS ON TIME |
Savings: $1,283 Cost: - |
- | - | - | - | $1,283 | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,283 - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $1,281 Cost: - |
$566 | 11,935 | $715 | 62 | - | - | - | - | - | - | - | - | - | - |
$566 11,935 kWh |
$715 62 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $530 Cost: $15 |
$220 | 4,580 | $310 | 27 | - | - | - | - | - | - | - | - | - | - |
$220 4,580 kWh |
$310 27 kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $611,599 Cost: $4,377,315 |
$264,466 | 5,590,915 | $236,255 | 20,487 | $1,283 | - | $58,570 | 9,050 | $8,180 | - | $32,720 | - | $10,125 | - | $264,466 5,590,915 kWh |
$236,255 20,487 kW-months/year |
$1,283 - $ |
$58,570 9,050 MMBtu |
$8,180 - $ |
$32,720 - $ |
$10,125 - $ |
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| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - $ |
- - $ |
- - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | $ | $ | $ | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Administrative Changes | One-time Revenue or Avoided Cost | Primary Product | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Administrative Changes | One-time Revenue or Avoided Cost | Primary Product | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||